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ROBOTICS
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机器人技术
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机器人
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The Robotic Industries Association, the
leading trade group for the robotics
industry, defines a robot as follows:
it is a
manipulator designed to move
material, parts, tools or specialized devices
through variable programmed motions for
the performance of a variety of
tasks.
and other Western
countries. The most common form of industrial
robot is
made up of a single automated
arm that resembles a construction crane.
机器人工业协会,即机器人产业的领先贸易集团对机器人定义
如下:它
是一个“可重复编程的多功能操作装置,可以通过改变动作程序,来完
成各种工作,主要用于搬运材料,传递工件。”这在美国和其他西方国
家
已成为普遍接受的定义。
对工业机器人的最常见的形式是由一个单一
的自动手臂,类似于一个建筑起重机。
ORIGINS
OF THE NAME
The word
in
his
1921
play
R.U.R.
(Rossum's
Universal
Robots).
Robot
is
spelled
robota
in
Czech
and
means
forced
labor.
The
word
found
its
way
into
English-
language
dictionaries
by
the
mid-1920s.
The
word
was
first used by
science fiction writer Isaac Asimov (1920-92) in
his 1942 story
in
which
he
wrote
what
became
known
as
Asimov's
Three
Laws
of
Robotics:
A
robot
may
not
injure
a
human
being,
or,
through
inaction, allow a human being to come
to harm. 2. A robot must obey the
orders
given
it
by
human
beings
except
where
such
orders
would
conflict
with the First Law.
3. A robot must protect its own existence as long
as such
protection does not conflict
with the First or Second Law.
these laws
and Asimov's robot stories were influential to
Joseph Engelberger,
who is arguably the
most important figure in the development of
industrial
robots. Though the word
old, and prior to the 1920s robot-like
mechanisms were called automatons.
In
one of Noah Webster's earliest dictionaries, an
automaton is defined as
self-moving
machine or one which moves by invisible
springs.
名字的起源
他是由
捷克剧作家卡雷尔·恰佩克(
1890
至
1938
年)在
1921
年发挥
p>
卢布,创造了“
robot
”一词
(
Rossum
的通
用奴隶)。
robot
在捷克拼
写为<
/p>
robota
,
它的意思是奴隶。
由
20
世纪
20
p>
年代中期进入英语词典的。
“机器人”一
词最早是科幻作家艾萨克·阿西莫夫(
1920
至
1992
年)
在他
1942
年的故事
<<
搪塞
>>
,他写了
Asimov
的机器
人三法则:“
1
:
机器人不得通过任何
方式伤害人类。
2
:在第一法则的前提下,机器人
必须服从它主人给它的任务
3
:机器人必须保护自身
的存在只要这种保
护不与第一或第二法则相冲突。“虽然是虚构的,这些法则和阿西莫夫
的机器人故事影响了约瑟夫恩格柏格,
使他在工业机器人的发展
无疑是
最重要的人物。虽然“机器人”一词是相对较新的概念只有数百年的历
史,
20
世纪前
20
p>
年机器人一样的机制被称为自动机。在韦伯斯特的早
期的词典中,一
个机器人被定义为“自我运动的机器或一个无形的弹簧
移动。”
DISTINGUISHING CHARACTERISTICS
In
a
number
of
respects,
robots
are
like
numerically
controlled
automated
machine
tools,
such
as
an
automated
lathe,
since
they
are
both
reprogrammable
to
produce
a
number
of
different
objects.
What
distinguishes
robots
is
their
flexibility
regarding
both
range
of
tasks
and
motion.
In one typical manufacturing application, robots
move parts in their
various stages of
completion from one automated machine tool to the
next,
the system of robots and machine
tools making up a flexible manufacturing
workcell.
Robots
are
classified
as
soft
automata,
whereas
automated
machine tools are classified as hard
automata. The Japanese Industrial Robot
Association
also
classifies
manually
operated
manipulators
and
nonreprogrammable,
single-function
manipulators
as
robots,
and
one
must
bear
this in mind when comparing data on robot use
between Japan and the
United States.
Since robots are defined by
their capacity to move objects or tools through
space, key issues in robotic control
are location and movement, referred to in
the industry as kinematics and
dynamics. The position of an object in a
three-dimensional space can be defined
relative to a fixed point with three
parameters via the Cartesian coordinate
system, indicating placement along
x,
y, and z axes. The orientation of an object
requires three additional
parameters,
indicating rotation on these axes. These
parameters are referred
to as degrees
of freedom. Together these six parameters and the
movement
among them make up the data of
kinematic control equations. Robots
carrying out simpler tasks may operate
with fewer than six degrees of
freedom,
but robots may also operate with more than six,
which is referred
to as redundancy.
Redundancy gives a robot greater mobility,
enabling it to
more readily work around
obstructions and to choose among a set of joint
positions to reach a given target in
less time.
Two types of
joints are commonly used in robots, the prismatic
or sliding
joint, resembling a slide
rule, and the re volute joint, a hinge. The
simplest
type of robot to control is
one made up of three sliding joints, each
determining placement along a Cartesian
axis. Robots made solely of
revolute
joints are more complex to control, in that the
relation of joint
position to control
parameters is less direct. Other robots use both
types of
joints. Among these, a common
type uses a large sliding joint for vertical
placement of an arm made of revolute
joints. The vertical rigidity and
horizontal flexibility of such robots
make them ideal for heavy assembly
work
(this configuration is referred to as SCARA for
Selectively Compliant
Arm for Robot
Assembly). Robots may also be made of a system of
arms
each with restricted movement
(i.e., with relatively few degrees of freedom)
but which together can perform complex
tasks. These are referred to as
distributed robots. Such robots have
the advantage of high speed and
precision, but the disadvantage of
restricted range of movement.
Robots are activated by hydraulic,
pneumatic, and electrical power. Electric
motors have become increasingly small
with high power-to-weight ratios,
enabling them to become the dominant
means by which robots are powered.
The
hand of a robot is referred to in the industry as
an end effector. End
effectors may be
specialized tools, such as spot welders or spray
guns, or
more general-purpose grippers.
Common grippers include fingered and
vacuum types.
One of the central elements of robotics
control technology involves sensors.
It
is through sensors that a robotic system receives
knowledge of its
environment, to which
subsequent actions of the robot can be adjusted.
Sensors are used to enable a robot to
adjust to variations in the position of
objects to be picked up, to inspect
objects, and to monitor proper operation.
Among the most important types are
visual, force and torque, speed and
acceleration, tactile, and distance
sensors. The majority of industrial robots
use simple binary sensing, analogous to
an on/off switch. This does not
permit
sophisticated feedback to the robot about how
successfully an
operation was
performed. Lack of adequate feedback also often
requires the
use of guides and fixtures
to constrain the motions of a robot through an
operation, which implies substantial
inflexibility in changing operations.
Robots may also be able to adjust to
variations in object placement without
the use of sensors. This is enabled by
arm or end effector flexibility and is
referred to as compliance. Robots with
sensors may also make use of
compliance.
Robots are programmed either by guiding
or by off-line programming. Most
industrial robots are programmed by the
former method. This involves
manually
guiding a robot from point to point through the
phases of an
operation, with each point
stored in the robotic control system. With off-
line
programming, the points of an
operation are defined through computer
commands. This is referred to as
manipulator level off-line programming.
An important area of research is the
development of off-line programming
that makes use of higher-level
languages, in which robotic actions are
defined by tasks or objectives.
Robots may be programmed to
move through a specified continuous path
instead of from point to point.
Continuous path control is necessary for
operations such as spray painting or
arc welding a curved joint.
Programming
also requires that a robot be synchronized with
the automated
machine tools or other
robots with which it is working. Thus robot
control
systems are generally
interfaced with a more centralized control system
显着特点
机器人在许多方面,如数控
自动化,如自动车床,机床,因为它们都是
可重复编程产生一些不同的对象。
机器人的不同在于它在双方的任务和
运动范围的灵活性。在一个典型的制造
业应用中,机器人移动部分完成
的各个阶段到下一个自动化机床,
机器人和一个柔性制造工作单元机床
系统。
被列为软自动机器
人,
自动化机床,
而硬盘的自动分类。
在日本,
工业机器人协会还分为手动操作机器人和
nonrep
rogrammable
,单一功
能的机器人作为机器人,
p>
我们必须牢记这个机器人使用日本和美国之间
的比较数据时。
由于机器人定义自己的能力,通过空间移动的对象或工具,机器人控
制
中的关键问题是位置和运动,运动学和动力学的行业中提及。可以定义
在三维空间中的对象的位置相对固定点有三个参数,通过直角坐标系,
这表明沿
X
,
Y
,
p>
Z
轴的位置。对象的定位需要三个额外的参数,表明这
些轴的旋转。
这些参数被称为自由度。
这六个参数以
及它们之间的运动,
使运动控制方程的数据。机器人进行简单的任务可能少于
6
个自由度,
但也可能超过六个月,被称为冗余操
作机器人。冗余给出了机器人的更
大的流动性,使得它更容易绕过障碍物,并选择一套共
同立场之间在更
短的时间内达到一个给定的目标。
两种类型的关节通常使用机器人,棱柱或滑动的关节,类似计
算尺,重
新蜗壳关节,
铰链。
最简单的
机器人控制的类型是由三个滑动关节之一,
沿着直角轴的每个位置确定。机器人做纯粹的
旋转关节更复杂的控制,
在共同立场,以控制参数的关系是那么直接。其他机器人使用两
种类型
的关节。其中,普通型使用转动关节臂垂直放置一个大的滑动关节。垂
直刚度和水平的灵活性,这种机器人,使他们沉重的组装工作(这种配
置被
称为选择性规定的
SCARA
机器人装配臂)的理想选择。机器
人也可
能作出的武器系统,运动受限(即,自由的相对数度)
,
但它可以执行
复杂的任务。这些被称为分布式机器人。这种机器人有优势,速度快,
p>
精度高,但运动范围限制的缺点。
p>
液压,气动,电力机器人被激活。电动马达已越来越小,具有高功率重
量比,使他们能够成为其中的机器人供电的主要方式。机器人的手,在
同行业中被称为
末端效应。末端效应可能是专门的工具,如点焊机或喷
枪,或更一般用途爪。常见的夹子
,包括手指和真空类型。
机器人控
制技术的核心内容之一,涉及传感器。它是一个机器人系统通
过传感器接收知识的环境,
可以调整机器人的后续行动。传感器可用于
使一个机器人,以适应变化中的位置被拾起的
对象,检查对象,监控正
常运作。其中最重要的类型是视觉,力和扭矩,速度和加速度,
触觉,
和距离感应器。大多数工业机器人使用简单的二进制检测,类似于一个
ON
/
OFF
开关。
这不允许如何成功地进行操作的复杂反馈的机器人。缺
乏足够的反馈也往往需要导游及固
定装置的使用,限制机器人的运动,
通过操作,这意味着大幅改变操作的僵化。
机器人也可能是没有使用传感器能够调整对
象位置的变化。
这是通过手
臂或末端效应器的灵活性和简称合格
。与传感器的机器人,也可能使遵
守。
机器人编程指导或离线编程。大多数工业机器人编程前一种方
法。这涉
及到手动引导机器人从点到机器人控制系统中存储的每个点,点,通过
操作阶段。与离线编程,操作点是指通过计算机的命令。这被称为操纵
水
平离线编程。
一个重要的研究领域是离线编程,
使用更高级别的
语言,
在机器人行动的任务或目标定义的发展。
编程机器人可以通过指定的连续路径移动,而不是点对点。连
续轨迹控
制是必要的,如喷涂或电弧焊接弯曲关节的操作。规划还要求,机器人
与自动化机床或其他机器人与它同步。因此,机器人控制系统一般都更
集
中控制系统的接口
MAJOR USES
Industrial robots perform
both spot and electric arc welding. Welding guns
are heavy and the speed of assembly
lines requires precise movement, thus
creating an ideal niche for robotics.
Parts can be welded either through the
movement of the robot or by keeping the
robot relatively stationary and
moving
the part. The latter method has come into
widespread use as it
requires less
expensive conveyors. The control system of the
robot must
synchronize the robot with
the speed of the assembly line and with other
robots working on the line. Control
systems may also count the number of
welds completed and derive productivity
data.
Industrial robots
also perform what are referred to as pick and
place
operations. Among the most common
of these operations is loading and
unloading pallets, used across a broad
range of industries. This requires
relatively complex programming, as the
robot must sense how full a pallet is
and adjust its placements or removals
accordingly. Robots have been vital in
pick and place operations in the
casting of metals and plastics. In the die
casting of metals, for instance,
productivity using the same die-casting
machinery has increased up to three
times, the result of robots' greater speed,
strength, and ability to withstand heat
in parts removal operations. In 1992,
CBW Automation Inc. of Colorado
announced the development of the
world's fastest parts-removal robot for
plastics molding. Their robot moves
through a four-foot stroke in under
one-fifth of a second.
Assembly is one of the most demanding
operations for industrial robots. A
number of conditions must be met for
robotic assembly to be viable, among
them that the overall production system
be highly coordinated and that the
product be designed with robotic
assembly in mind. The sophistication of
the control system required implies a
large initial capital outlay, which
generally requires production of
100,000 to 1,000,000 units per year in order
to be profitable. Robotic assembly has
come to be used for production of
printed circuit boards, electronic
components and equipment, household
appliances, and automotive
subassemblies. As of 1985, assembly made up
just over ten percent of all robotic
applications.
Industrial
robots are widely used in spray finishing
operations, particularly
in the
automobile industry. One of the reasons these
operations are
cost-effective is that
they minimize the need for environmental control
to
protect workers from fumes. Most
robots are not precise enough to supplant
machine tools in operations such as
cutting and grinding. Robots are used,
however, in machining operations such
as the removal of metal burrs or
template-guided drilling. Robots are
also used for quality control inspection,
to determine tightness of fit between
two parts, for example. The use of
robots in nonindustrial applications
such as the cleaning of contaminated
sites and the handling and analysis of
hazardous materials represent
important
growth markets for robotics producers.
THE ROBOTICS INDUSTRY
EARLY DEVELOPMENT.
The first industrial robot was
developed in the mid-1950s by Joseph
Engelberger (1925), who has been
referred to as the father of industrial
robots. Engelberger also founded
Unimation, Inc., which became the largest
producer of industrial robots in the
United States.
His early
research involved touring Ford, Chrysler Corp.,
General Motors,
and 20 other production
plants. Engelberger observed that men performed
the higher-paying jobs in which they
lifted heavy objects with two hands
simultaneously, while women performed
tasks in which they used their
hands
asynchronously. Economic and technical
considerations thus led
Engelberger to
focus on the development of a one-armed robot.
Engelberger
developed his first
prototype in 1956, the design of which is very
similar to
Unimation robots produced
decades later.
General
Motors purchased a test model in 1959, though by
1964, Unimation
had sold only 30
robots. It was not until the late 1960s that sales
increased
strongly and not until 1975
that the firm turned a profit. Together with
number-two producer Cincinnati
Milacron, Unimation accounted for 75
percent of the U.S. robotics market in
1980. Unimation Inc. became a
wholly
owned subsidiary of Westinghouse in 1982. By 1983,
the firm had
sales of $$43 million.
TEPID DEMAND AND CYCLICAL
SALES.
Generally, there was
much greater reluctance to adopt the use of robots
in
the United States than in places
like Japan, which led the world in robot
production and use. Among other
apprehensions, U.S. companies balked at
the heavy investments required and were
sensitive to opposition from
organized
labor. Other times, when robots were ordered, they
failed to
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