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wylwyl
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#4
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发表于
2007-7-7
10:05
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21
.
我们将尽力达成你的计划,如有异常,会及时通知你。
We will try our best to complete your
plan, if there are any complications, we
will notify you
immediately.
22.
这个产品的长度为
330.12MM,
宽度为
78.96MM,
高度为
45M
M.
胶厚为
2MM,
重量为
70.63g,
试模注塑机型号为
250
吨
,
胶料颜色为黑
色
,
产品外表
面晒纹处理
,
内表面为抛光
.
需要日期章、环保章、材料章
.
前后模用
2344
氮
p>
硬,斜顶和行位座用
738H
,以上模具<
/p>
信息正确吗?请确认!
thickness is 2MM, weight is
70.63g, the
injection machine is 250T,the material is black,
the outside of
the part has texture,
inner side
needs polishing, and it also needs a date and
recycle stamp,
the core&cavity is 2344 nitridng, the
lifter and slider shelf is 728H. Please
check the information
above!
23
< br>.
现在到了吃午钣的时间,我们下午再继续好吗?
It is time to have lunch, let's discuss
this project later this afternoon?
24.<
/p>
和滑塊干涉的倒勾請加料填平至滑塊可以順利滑動
(The undercut area interferes with the
slide block and needs to be filled with
material to help the
slider move smoothly.)
25.
加肉太多
(The thickness added is
too thick.)
26.
加肉面積太大
(The
thickening area is too wide.)
位置移位
(
The gate position is moved.)
28.
滑塊拆的位置
(The split
line of slide block or the area of slide.)
29.
此處有尖角,填充困難
(It is hard to fill this area due to
the sharp
feature.)
30.
此處鋼材太薄,強度不足而且不容易冷卻
(The strength of this area is too weak
and it is hard to cool because the steel
is too thin.)
31.
圓柱特徵要有一半圓不可以拆在滑塊上,以免粘滑塊造成拉白,拉斷
(We avoid designing the semicircle of
the cylinder on the slide block because
it will be pulled
apart or cause drag marks.)
32.
此處做斜銷在作動時會削到成品肉厚
(The part will be damaged if we make
the lifter in this area.)
33.
這個面是裝配面,不能加料
(This is a critical surface where we
cannot add additional material.)
34.
此處料位太厚,會有縮水,建議減料改善
(Because of the shrinkage of the
thickness, we suggest reducing some wall
thickness to improve it.)
35.
此面是不是外觀面,此處做滑塊的話會有夾線,是否可以接受
it is acceptable to
have a slide
split line if we have a
slide in this area. )
36.
此處有倒勾,能否減料,使公母模靠破,不做滑塊和斜銷
an undercut as indicated
to have shut
off
on cavity side. No slide block and
lifter will be made. )
37.
請盡快確認這種拆模方式和結構,否則會影響模期
(Please confirm the issues of Parting
line, Gate position...Etc. as soon as
possible
。
otherwise,
the lead-time will be extended.)
38.
此面是否有特殊要求,能否有頂針印
(Please confirm whether it is a
critical surface or not and if we can have E.J.
pin marks on it.)
39.
P.L
面開在此處,模具上會有尖角和刀口,對模具壽命有影響
(There are sharp edges if we set the
parting line here, It will reduce the tool
life)
40.
加大拔模角,以便脫模順利
We
suggest enlarging the draft angle to
help release the tool.)
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wylwyl
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#5
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41. GATE
做在此處的話有兩
個缺點:
1.
蓋子打開時可以看到
GA
TE
的修剪部
位。
2.
兩個斜銷在同一側,頂出也不是
很平衡
.
(There are two problems if the gate is
to be designed in this area:
a). It is
easy to see the gate mark when you open the cap.
b). The ejectors are unbalanced when
two lifters are on the same side)
42. G
ATE
做在此處的話
.
蓋子打開後看不
到
GATE
的修剪部位
(The gate mark is not visible if the
gate position is designed like this.)
43.
如果
GATE
一定要做在你們指定的位置的話,那還不如做在這一側,這
樣的話還可以減小這
個位置的縮水
we would
further
recommend to have
it to the area indicated so it can
avoid a shrink problem in this
area.)
44.
在此處
GATE
做潛頂針的話,背後的外觀面會有沖料痕,而且成品又是
黑色的
,會最明顯
(If the design of the
gate has to be a sub. Gate, then the back surface
of the
part will have
serious flow marks due to
the black colour.)
22. P.L
開在
此處不合理,模具加工困難,
P.L
應改為和圖示的一樣
more
complicated
。
therefore,
we recommend to have the Parting line
as indicated.)
45
。产品粘母模的機會很大,
能否在公模加倒勾,拉料頂針或者公模保留
E.D.M
紋,開模
時使成品留在公模一側
。
therefore, please confirm whether it
can make undercuts,
snatch pins
or
leave coarse E.D.M. on the core to snatch the part
on)
46.
此處料厚段差很大
,成品表面會有應力痕,是否接受
(Please
confirm whether it is acceptable to have stress
lines on the surface
because the
thickness
is
not equal.)
47.
請注明何處為外觀面,能否
提供
2D
圖和注意事項
(Please advise where the critical
surface is. Please also provide us a 2D
drawing with critical
dimensions. )
48.
紅色所示處是有問題的地方,請特別注意
(Please note the red highlights because
those areas have problems.)
49.
成品設計此處有問題,建議如下圖所示修改
(We would suggest using the attached
part design as the current design has
problems.)
50.
此處改為一個球形的凹槽
(We
suggest modifying it as a globe recess.)
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wylwyl
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#6
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发表于
2007-7-7
10:06
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51.
圓柱特征要有一半不可以拆在滑塊裡,以防拉斷
(this issue is the same
as
no.8)
52.
此處大滑塊上走小滑塊,小滑塊要先退,大滑塊要做延遲
(The inside small slide block will
recede first and the parent slide block have
to postpone
sliding.)
53.
滑塊要用液壓油缸抽芯以保証開合模順序
(The slide pins will use an oil
cylinder to assure that the process is in proper
order.)
54.
這個面有裝配,加料的話裝配時會頂住,如圖所示
the two parts when it is
assembled.
Please see the sketch
attached. )
55.
可降低斜銷面,增加成品些許肉厚來做變化
(To descend the surface of lifter in
order to thicken the part.)
56.
一半做斜銷,一半做自然
(One
half side will have the lifter and the other
half will be
solid/nature.)
57.
此處兩個柱子重疊,有倒勾,不能做自然,要做
SLIDE
made as solid. We
suggest making it with a slide
block.)
58.
此處強迫頂出
(This area needs force ejection.)
59.
公模兩段開模,
這個地方先退
(Here will be a double ejection for
forward
and receding.)
60.
此處做鑲件會有夾線,能否接受
Please confirm whether it is
acceptable
that there will be a
split line here.)
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wylwyl
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来自
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#10
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发表于
2007-7-7
10:08
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All in English& Imperial
Unit
全部使用英文和英制单位
Are part dimensions to print plus
shrink?
请检查内模尺寸有否乘缩水
?
All wires protected from sharp corners<
/p>
?凡有电线通过的角位要改为
R
角,
p>
是否完成?
All
replaceable components must be standard components
.
所有替换的元件
必须是规范件。
Add shot
counter?
是否加啤塑总计器?
A complicated mould with thorough
design consideration to overcome the
numerous design contraints.
一个复杂的模具,设计经过周详考虑,成功地克服了各种设计上的限制。
All moving components should use
hardened steel : all slides should be
installed with hardend or
lubricated alloy wear
plates and gibs, and with positive slide retainer.
所有移动的零件应使用硬钢料,行位必须用硬垫板和硬线条,而且必须有限
位及定位锁。
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wylwyl
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来自
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#11
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发表于
2007-7-7
10:09
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BOM including water
fittings,ejectors&custom
的内容应包
含运水接头
,
顶针和自制的零件
.
BeCu for lifters if w/o water
circuits
。若没有运水回路,斜顶为铍铜。
Corresponding components
mirrored at core&cavity
对应的部件在前、后模
平面视图中镜像
Check polish
for line of draw
finish
?有否省光就出模
?
Core pull slot mechanism installed and
O.K.
Crane capacity and loading
clearance.
模具须用多大吊机才可搬动。
Conduct moldflow &mold warp
analysis.
经流道及变形电脑模拟分析。
Component and/or 3D mould design drawin
g.
散件图或
3D
模具图
Cooling less important when
dimensions are not important.
若尺寸不重要,
适量冷却也可。
Combine a
traditional 4 cavity edge gate and a 4 cavities
reverse gate mould
which help to double
the moulding
capacity and reduce production cost.
将一
个规范四模腔大水口模具与一个四模腔倒转大水口模具结合成为一套可
于同一大小的注塑
机,生产量可增加
一倍的层板模具,并且可降低成本。
Can be seperated into two individual
moulds for moulding in two different
mould shops.
此模具最大的特式是,可将模具分
开变成两套,在不同地方生产,增加生产
的灵活性。
Consists of all standard mould
components which facilitates mould
maintenance.
由于全套模具均利用模具规范零件
制成,在维修及换零件上比较方便。
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wylwyl
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来自
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#12
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发表于
2007-7-7
10:09
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Die draw called
out
出模方向的标示
Dimension all the opening , travel & cl
earance
标出前、后模距离,滑动部
件滑动距离和塑件脱
离的位置
DME egr. Water fittings
recessed and marked?
是否使用
DME<
/p>
运水接头及编
号
?
Delivery right side up , or in two halv
es
?开箱后是否容易吊出模具及是否分
开前
< br>/
后模运输?
Eyebolt
size and balance in 2 sides
吊模孔尺寸,平衡,
4
边都要有
Ejection stroke & slide, lifter travel
dimensioned
出行程、行位、斜顶行程的
标注。
p>
Ejection study if lifter
adopted
若有斜顶,做出分析。
Ejection extended at the
most
顶出到极限位置
Ejector guide pins installation
.
顶针导柱的安装。
Eyebolts for inserts more than 50lbs.
p>
重量大于
50lbs
的镶件必须要有吊模孔
。
Edge gate or sprue gate
requiring secondary operation acceptable.
边缘型或
直入型水口都可以接受。
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4 point in HRC different to
lifters contacting or cavity steel
。斜顶和与
其接
触的内模或镶件在硬度上
p>
有
4
度的差别(
H
RC
)。
4X size
section , dimensioned to reflect the actual size.<
/p>
水口及水口顶针的
4
倍放大视图,按实际
尺寸标
注。
General ,safety and handling
常规、安全和搬运要求
Guided
ejection recommended for mould above 100 tons
clamp capacity,
ejector pins of 1.5mm
or
smaller, or
ejector stroke longer than 50mm.
建设模具用于
锁模力超过
100
吨的注塑机,或有
1
.5mm
以下的顶针或顶出
行程超过
5
0mm
时,应装上顶针板导柱。
Guide pin cleared and
vented?
边钉插入模板有否顶着及加疏气空
?
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