-
Operation Instruction of
A
V Multifunctional High-Speed Computer
Tufting Machine
I. Startup
1. Punch needle installed
on the head shall be in the highest position (belt
wheel shall be moved with hands to keep punch
needle in the
highest position).
2. After main power is on, power of
host machine is on and then computer power is on.
3. After each work station
automatically resets, it shall be properly used.
II. Application (See the
prompt on the screen)
1. Place the
products on fixture and press (Cycling Switch) key
to select the function of (cycling) or (no cycling
when a product is placed
on fixture).
When more than 2 products are placed on fixture,
(cycling) function is available).
2.
Press (Automatic Start-stop) key, the machine
shall automatically complete the products placed
on fixture. When (cycling) function is
used, products processed shall be
changed immediately.
3.
During operation, press (Automatic Start-stop) key
to stop machine. Press it again, machine starts
operating.
es
1.
The machine
shall automatically stop when failures occur (when
head is required to repair, power of host machine
shall be off).
2. Hole patching: Press
(Single Operation) key a time, punch needle shall
automatically move to a hole site and then fall
down).
(1) Input hole site
via the keyboard (0-9) and press (Single
Operation) key to patch hole.
(2) See the approximate hole site of
the procedures in Point 2 of Part III
.
Press (→
。
←)
key,
move to the hole site before the hole site
required to patch repeatedly. Press
(Single Operation) key
, hole patching
shall be conducted (when
(→
。
←)
key is
pressed, punch needle
shall be in the
highest position ).
3. Punching: See
the procedures in Point 2 of Part III. Finally
press (Automatic Start-stop) key, all punching
required shall be conducted.
mming for products (See the
prompt on the screen and power of host machine
shall be off for safety sake)
1. Change
of the product memory card (when card is changed,
computer power is off. If the procedure of last
products is not
stored,
change is not required and new
procedures shall automatically delete the former
procedures)
2. Press (Set) Key, input
password from figures (2233) (punch needle in the
highest position)
3. Input hole site
(1) via the keyboard and input is repeated after
(hole site is cleared by pressing keyboard
(00000). If the original hole
site is
(1), it is not required to input. That indicates
it is the first hole).
4. Press
(XY
. AB) key and select the axle
required to move.
5. Move (hand wheel)
to align the fist hole site with punch needle
(punch needle moves toward to products by moving
belt wheel with
hands).
6.
If products are with more than two colors, press
(Color Mark) key to select (color) (No pressing
with single color).
7. Pitches on
products are far enough more than 12MM
approximately and the distance is not identical.
Press (Shorthand Markup) key to
select
(high speed, low speed). If pitches are nearby,
select high speed and if pitches are far, select
low speed (see the programming skills
in Part V and frequency converter
setting in Part VI for details).
8.
Press (Memory) key and the next hole site (00002)
shall be displayed on the screen which indicates
the first hole has been memorized
(each
hole memorized only for a time) repeat the
procedures in Point 4, 5, 6 and 7of Part IV until
the last hole.)
9. Only a product is
placed on the fixture. When the last hole shall be
waved, repeat the procedures in Point 4, 5, 6 and
7of Part IV
. Press
(End
Mark)
key
to
select
(End).
Then
press
Memory
Key
(indicate
programming
is
over)
and
then
press
(Set)
Key
to
exit
from
programming and enter standby status.
(00001) shall appear on the screen (which
represents it is the first hole to punch)
10. If two products are
placed on fixture, repeat the procedures in Point
4, 5, 6 and 7of Part IV until the last hole of the
fist product is
completed. Press (End
Mark) key to select (Needle Lifting) (which
indicates punch needle shall lift and move to the
next product after the
product is completed). The programming
for the next product is the same as above. Repeat
the procedure in Point 9 of Part IV until the
last hole of the last product is
completed.
11. When assemble and
disassemble products, if it is required to move
the fixture into another position to assemble and
disassemble. As
for
the
last
hole
on
fixture,
(Needle
Lifting)
shall
be
selected
(instead
of
(end)).
Then
move
the
fixture
to
proper
position
easy
for
assembly and disassembly of products.
Press (End Mark) Key to select (Feeding) and then
press (Memory) key.
12.
Search-read: Press (Set) Key and input hole (such
as, 000010) required to search and read via
keyboard. Press (Search-Read) key and
the data and set status shall appear on
the screen.
13.
Modification: Seeing Point 4, 5, 6 and 7 of Part
IV, move the punch needle to the hole required to
modify and align with it. Input the
hole site (such as, 1)
via
keyboard. From the setting of all functions of the
hole (such as, color) to the press of (Memory)
key, (press
(←.→>
key for a
time, punch needle shall move to the next hole
site or the last hole site. When press
(←.→>
key, cares shall be
taken to
prevent the punch needle from
touching the products and fixture).
14.
Offset Modification: When the fixture is installed
for the second time or all holes are in offset for
some reason, modify the first hole
site
in setting status and then press (Offset
Modification) key to modify hole site.
15. Set the motor speed of Axis X,
Y
, A, B. Press Set Key and input 1, 2
or 3 via the keyboard. Then press Memory Key. (Set
Axis X to
the same status with other
axes. Set Motor Speed 00001=180 r/min, 00002=210
r/min, 00003=240 r/min. The other speed is
210r/min in
default. This function is
stored in computer system).
16. Press
(Set) Key to exit from the programming. Set the
frequency converter (see frequency converter
setting in Point 6)
V.
Programming skills
1. When each hole is
tufted, all axles shall move quicker than the
punch needle, otherwise, there will be
asynchronous. If the figure of
frequency converter is changed at this
moment, the speed of frequency converter shall be
adjusted to low level so as to keep synchronous.
2.
There are 2 different pitches on the product, as
shown in the right figure: if the
horizontal distance of 1234 or 5678 is
less than 12MM and the vertical distance
of 4,5 is more than 12MM,
the speed shall be set to low level.
3. High Speed Set: The (High Speed)
shall be selected during the programming of Hole
1234 and Hole 678 (see the procedures in Point 7
of Part IV).
4.
Low Speed Set: The (Low Speed) shall be selected
in terms of 5 holes (see the procedures in Point 7
of Part IV)
5. If the pitch of Hole 4
and Hole 5 is quite big, the (Needle Lifting)
method (see the procedures in Point 10 of Part IV)
can be selected.
6. As for the
programming, the nearby hole (as 1, 2, 3, 4 shown
in the right figure) shall be weaved firstly and
the far hole (as 4, 5 in the
right
figure) shall be weaved later.
7. When
the product is with more than 2 colors, if the
color can not be changed quickly enough, please
select (Needle Lifting) at 2 holes
before the color is changed (see the
procedures in Point 10 of Part IV)
8.
The process will be continued according to the
hole site in programming, from the first hole to
the completion.
VI.
Frequency
converter
setting
(set
before
delivery)
(the
process
shall
be
conducted
in
standby
status),
please
see
the
Japanese
comparison list on
the back of front cover.
2.
Variable speed setting (MON=Set Key, ENT=Confirm
Key) (see the prompt on the screen of frequency
converter)
(1) Press (MON)
Key and then (▲▼) Key to (Cnod> (External
Control). Press (ENT) Key. Press (▲▼) to 0. Then
press (ENT) Key
(that is, set Cnod to
0).
(2)
Press
(▲▼) Key to (RCC) (Accelerating time. second) and
press (ENT) Key. Press (▲▼) Key to 0.3 and
the
n (ENT) Key (that is,
set
RCC to 0.3).
(3)
See
the
procedures
in
Point
1.
(2)
of
Part
VI,
set
dEC
(Decelerating
time)=0.1,
FH
(maximum
cycles)=45,
UL
(upper
limit
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