-
公司内部文件
自动化立体库货架安装规范
AS/RS RACKING INSTALLATION GUIDE
为满足公司日益增加的自动化立体仓库货架订单要求，
提高我司立体仓库货架
的安装精度
和效率，特制定此规范。
In
order
to
meet
our
company
’
s
AS/RS
racking
installation
precision
and
efficiency of our
increased order, we formulate this guide.
< br>一、
接到安装任务单，
找设计人员沟通图纸内容，
拿到所有图纸
（包括方案图、
立柱组装图、<
/p>
横斜撑的位置）
，掌握安装要点、难点，确定使用工具并准备好工
具：电锤、电线、电
动扳手、墨斗、常用扳手、手电钻、经纬仪、水平仪、
100M
钢卷尺。
Check and study all of drawing of the
project. Get main design idea of the
project.
Master
the
main
point
and
difficulties.
Prepare
the
tools
as
follows:
Electric hammer, electric
wire,
electric wrench, wrench, fountain, commonly
used electric drill, theodolite,
level,100M steel tape.
一、
安装人员进入施工现场后，
首先对地基状况、
预埋件进行检测
（无预埋
件的仅检测地基）
，
合格后方可安装；
如不在规定范围内，
必须将测量的数据传到公司，
等公司给出具
体解
决方案后再安装。
The
installer should
check the base
situation and the Embedded
parts after
the
installers
go
into the
site.
If
the
base
situation
and
Embedded
parts
is
qualified, the workers
start
to install.
If
not, installer should send the
the
date to company. After
company offer some solution, then worker can
install
racking.
注：判别条件
Discriminant
conditions
①地面平整度允许偏差：
Ground
flatness allowed deviation:
长宽尺寸（
m
）
Length
≤
50
≤
150
＞
150
允许偏差（
mm
）
allowed deviation
±
10
±
15
±
20
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公司内部文件
②在最大载荷下，货架
基础地坪的沉降变形应小于
1/1000
。
Under Max load, the racking base
Settlement deformation should be less than
1/1000.
三、地面放样
The ground setting out
1
、仪器工
具：经纬仪、水平仪、
100M
钢卷尺、墨斗等
Instrumental: theodolite,
level,100M steel tape, ink and other
2<
/p>
、取一点
K
为放样基准点（
K
为仓库的中心点）
，根据土建基准确定
X
向基准线，将
经纬仪架于
K
点，作出
X
向基准线的垂线为
Y
向基准线，并校核两条基准线的垂
直度。
分别以
X
向、
Y
向基准线作出轨道中心线和柱脚中心线。画线前一定要找
到货架的安装基准，如果现场
的测量的尺寸和图纸的尺寸有误差，一定要消除误
差或者把误差控制在某一个不重要的尺
寸上。
To take a bit of K
lofting reference point (K warehouse center
point),
according
to
the
civil
baseline
to
determine
the
X
to
baseline,
a
theodolite
frame at K, make
X to the datum line for Y to vertical datum line,
and
checking
the
two
baseline
verticality.
With
X
respectively,
Y
to
the
datum
line to make the track center line
center line and column. Draw a line to
find the shelf mounting reference, if
the site measurement of size and
drawing
size
error,
must
eliminate
errors
or
error
control
in
one
important
dimension.
四、将水平仪置于中间的
K
点，进行地面水平度的测量，
Put the level in the
“
K
”
point and check the flatness of the ground.
逐点测量并记录货架底脚及地轨（如无需安装地轨可不测，地轨测点为地轨底板所在点）
的每一点的水平标高，
分析出最高点和最低点，
算出
地平差量，
并验证此差值与设计最大
调节量是否一致；
Measure
and
record
the
level
of
every
point
of
footplate
and
ground
rail
.(Measure
point of the
ground rail is the shim position.)
Find the peak and the lowest point.
calculate the horizontal difference
如不符合要求，将少量的超低点补高或超高点降低处理，直至满足要求为止。
< br>
2
公司内部文件
If
requirements are not met, a small amount of ultra
low fill high or super high
reducing
treatment, until satisfied.
预埋已进行浇灌的以最高
点为基准，其他点补高，数值偏差较大的要通知公司。
Pre
buried has been watered with the highest point as
the reference point, the
other, larger
deviations to inform the company's value.
注：常见柱脚固定形式在地面满足要求后处理方法
Note: the common column fixed form in
the ground to meet the requirements
of
post processing method
①
可调底脚
不处理，但要保证同一底脚接触面水平误差±
0.5mm
The
adjustable
foot
treatment,
but
to
ensure
that
the
same
foot
contact
surface
level error±
0.5mm
②
膨胀螺栓
打孔放地脚螺栓（此方式
采用外膨胀）
，垫好调节垫片，满足水平误差±
0.5mm
；
The
expansion
bolt
hole
on
the
bolt
(
the
way
using
external
expansion
),
pad
adjusting
gasket, satisfy the level error of
±0.5mm;
采用内膨胀时
边竖柱片边垫调节垫片，立柱底板满足水平误差±
0.5mm
The expansion side vertical column side pad
adjusting gasket, column bottom
meet
level error
of ±0.5mm
③
预埋板（焊螺栓、直接焊立柱）
保证调平板或调节螺母水平误差±
0.5mm
the embedded plate ( welding bolt,
direct welding column) ensure adjusting
nut flat or horizontal error
of
±
0.5mm
④
已进行二次浇灌的，补焊垫板满足水平误差±
0.5mm
Since two time to irrigate, welding
pad satisfy the level error
of
±0.5mm
五、货架安装
Installation
1
、货架安装前应对每一构件进行严格检查，如有变形在安装前予以矫正。
Shelf installation before
responding to each member to carry out strict
inspection, such as deformation before
installation to be corrected.
2
< br>、在木制的组装台上进行组装柱片，以防止喷塑层划伤；根据现场情况采用吊车、卷扬
机或人等方法进行吊装
（如用卷扬机或人力时固定定滑轮，
原则上定滑轮固定点比货
3
公司内部文件
架片最高点高
3~5m
）
，第一片吊起后要将其四周拉紧，竖
起第二片后连上横梁，然后
再竖第三片并挂横梁，根据设计要求安装背拉和水平拉杆，并
安装天轨吊梁，调整好
立柱的垂直度、横梁的水平度，满足要求后固定底脚，紧固各零部
件间的连接螺栓；
然后再竖柱片、挂横梁，遇到第二列背拉组时停止竖柱片，安装背拉和
水平拉杆，大
致调整这一区域的垂直度、水平度；调整好后继续往前推进竖柱片、挂横梁
，依次类
推，直至吊装至堆垛机厂家要求位置，
安装剩余的天轨
吊梁（此时各零部件间的连接
螺栓不要紧固）
。此前货架主体（
除天、地轨）安装完毕后，对水平度、垂直度及通
道方向直线度、
垂直通道方向直线度进行调整，
满足设计要求后将货架片柱脚及各连
< br>接螺栓紧固。之后安装天、地轨，在安装前以货架主体画天、地轨校正线，确保无误
后才开始安装，
每段轨道调整完毕后对焊起来。
堆垛机进入货
架后再按之前的顺序安
装余下的货架。货架安装完毕后，
全面复
查各连接螺栓的紧固情况，使之均处于紧固
状态。
In
wooden
assembling
bench
assembly
column,
in
order
to
prevent
the
spray
layer
scratch; according to
the scene with cranes, winches or methods ( such
as
hoisting winch or human when fixed
pulley, a fixed pulley is fixed point
principle than the shelf plate the
highest point of high 3~5m ), article a
lift to the around second pieces of
tension, erected after the upper beam,
and then third vertical slice and
hanging beams, according to the design
requirements
of
installation
back
pull
and
horizontal
tie,
and
mounting
rail
crane
beam,
column,
beam
adjusting
verticality
levelness,
meet
the
requirements
after
the
fixed
foot,
fastening
parts
between
the
connecting
bolt;
then
then
vertical column,
hanging
beam,
column
encountered
second
back
tension group stops
when the vertical column, installation of back
pull and
horizontal tie, broadly tuned
to this region, levelness verticality; after
adjustment
continue
moving
forward
vertical
column,
hanging
beam,
and
so
on,
until the
lifting to stacking machine manufacturers
requirements location,
installation
the
remaining
rail
crane
beam
(the
between
each
part
connecting
bolts do not tighten ). The shelf body
( except for days, rail ) after
installation, the levelness,
perpendicularity and channel direction, the
4
公司内部文件
vertical
channel direction of straightness straightness
adjusting, meet the
design requirements
after the shelf plate column and the connecting
bolt.
After installation
of
days, the
track,
before
installation
to
the
shelf
body
painting days, the track correction, to
ensure that the correct only after
install, each section of track after
adjusting the butt. Stacker crane into
the
shelf
after
the
press
before
the
installation
sequence
the
remaining
shelf.
Shelves
after
installation,
a
comprehensive
review
of
all
the
connecting
bolts
fastening, which are in the fastened
state.
注：天地轨安装要求（具体见安装图）
Note:
the
world
rail
installation
requirements
(
see
the
specific
installation
diagram )
①
用水平
仪测量每一固定点处地轨上表面的水平标高，并通过增减垫片（测量地平时，
垫片应摆放
好）
，使轨道全长的水平度在±
1mm
内，基准按设计要求为准；
Level meter
for measuring a fixed point on the rail surface
level, and by
increasing or decreasing
the gasket ( measured in peacetime, the gaskets
shall
be
laid
),
make
the
track
length
level
within
±
1mm,
according
to
design
requirements for
reference;
②
用水平仪
测量地轨顶面，
测量位置和调整方向同上，
使其精度控制在每米
±
0.5mm
内；
Level meter for measuring rail top
surface, measuring position and adjust
direction ibid., make its accuracy
control in each meter±0.5mm;
③
用经纬仪测量地轨侧面，调节使其
每米±
1mm
内，全长控制在±
2mm
内；
Surveying
with
theodolite
to
track
side,
adjusted
its
per
metre±
1mm,
full-
length control within ±
2mm;
④
地轨接头处按图纸要求就位后用高碳钢焊条（
KT-42E430
，
BJ/T4747
，
506
焊条亦可）
对焊，焊后用磨光机打磨，最后紧固压板螺栓（有定位块
的紧贴轻轨焊于底板上）
；
The
rail
joints
according
to
the
drawing
requirements
in
place
with
high
carbon
steel
welding
rod
(
KT-42E430,
BJ/T4747506welding
rod
welding,
after
welding
can
also
be ) with grinder grinding, the fastening clamp
bolt ( with a positioning
5
公司内部文件
block to
light rail welded on the bottom plate );
⑤
轨道顶部表面及顶部两个侧面要打
磨光，
轨道头部横向外轮廓表面的打磨按以下要求
进行，轨道头
部下表面不必磨光，但要磨平。
Top
of
rail
surface
and
the
top
two
sides
to
be
polished,
rail
head
horizontal
surface
grinding
according
to
the
following
requirements,
rail
head
surface
need
not be polished, but be removed.
1
）、轨道顶面的局部要求：在±
50mm
长度内局部凹深≤
0.1mm
，用磨光设备容易
作到此项要求。
The top surface
of the local tracks:
±
50mm
length local concave deep
≤
0.1mm, with
polishing
equipment easy to achieve this requirement.
2
）
、轨道侧面的局部要求：在±
< br>100mm
长度内局部凹深≤
0.5mm
。
The track side local requirements: in
the±100mm length local concave
deep≤
0.5mm.
3
< br>）
、
总公差应符合标准
FEM9
.831
的要求。
General tolerances
shall be in accordance with
the
FEM9.831 standard requirements.
4
）
、
熔焊接头的轨道头下表面及轨道腹板应磨得与原
轮廓表面一致，以防止车轮被抬
起、倾斜或
被钩绊住。
Welding
joint rail head surface and the rail webs shall be
worn with the
original contour surface,
to prevent the wheels are raised, tilted or hook
snagging.
6
需打磨的范围
图
15
轨道的打磨