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电梯基础知识-2 电梯曳引机

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2021-02-28 18:33
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2021年2月28日发(作者:branching)


电梯基础知识



Lift Know- how





No:


Date:


Page:


Original:


ITSA-TD-2044/01


2004/09/27



1



of


2


-


16


2


电梯曳引机



Traction machine


曳引机是电梯的动力源(又称主机)


,通常由 电动机、制动器、减速机和底座组成;是靠曳


引钢丝绳与曳引轮的摩擦来实现轿厢运行的 驱动机。曳引机又以电动机与曳引轮之间有无


减速机区分为


有齿 轮曳引机和无齿轮曳引机两种




As power provider for lift, traction machine, also called main machine, is composed of


motor, brake, geared machine and seat.



It is a drive to make car move by means of the


friction between traction rope and sheave.



According to whether the geared machine is


provided or not, it is classified into geared and gearless types.


2-1


有齿轮曳引机



Geared traction


machine


有齿轮曳引机广泛用于


运行速度


v < /p>


≤2.0m/s



各种货梯、

< p>
客梯、


杂物梯。


为了减小曳引机运行时

< p>
的噪音和提高平稳性,



般采用蜗轮副作减速传< /p>


动装置。



这种曳引机主要由曳引


电动机、


蜗轮、


蜗杆、



动器、


曳引绳轮、


机座等


构成,其外形如图


2-1



Geared traction


machine


is widely


used


in


cargo


lift, passenger lift and


service


lift


with


speed


of


not more


than


2.0m/s.



To reduce working noise and enhance stability, worm gear is normally used as


geared drive.



Such machine is composed of motor, worm, gear, brake, rope and seat,


as shown is figure 2-1.


电梯的载 荷、运行速度等主要参数取决于曳引机的电机功率和转速,蜗轮与蜗杆的模数和


U&D ELEV


ATOR ODBO




All rights are reserved. Reproduction in whole or in part is


prohibited without the written consent of the copyright owner.


未经许可,不得复制。



(CHINA)


电梯基础知识



Lift Know-how





No:


Date:


Page:


Original:


ITSA-TD-2044/01


2004/09/27



2



of


2


-


16


减速比,曳引轮的直径和绳槽数,以及曳引比(曳引方式)等。



采用有齿轮曳引机的电梯,


其运行速度与曳引机的减速比、曳引 轮直径、曳引比、曳引电


动机的转速之间的关系


可用以下公式表 示:



Main parameters, such as lift load and speed are determined by Hp and speed of traction


machine,


worm


and


gear


numbers,


gear


ratio,


diameter


of


traction


machine,


rope


grooves and traction ratio (traction mode).




For lifts adopting geared traction machine, the relationship between lift speed, traction


gear ratio, traction machine diameter, traction motor speed is as follows:






















































































式中:



Where:



v




电梯的运行速度(


m/s




v



lift speed



m/s




D





曳引绳轮直径(


m




D



diameter of traction machine



m




N





曳引电动机转速


(r/min)



N



motor speed (r/min)


?


y





曳引比(曳引方式)



?


y




traction ratio



traction mode




?


j



—减速比



?


j




gear ratio









例:



For example:



由一台 电梯,其曳引轮的绳轮直径为


0.8m


,电动机转速

< p>
1500r/min


,减速比为


53∶3,曳


引比为


2∶1,求电梯的运行速度?



Given the fact that sheave diameter of traction sheave is 0.8m, motor speed is 1500r/min,


reduction ratio is 53:3, gear ratio is 2:1, what is lift speed?


解:已知



D


=0.8m



N


=1000r/min ,



?


y


=2/1,



?


j


=53/3

< br>代入式


2-1


得:



From the given conditions, we learn that D=0.8m



N=1000r/min, ? y=2/1, ? j=53/3.



According to above mentioned formula, we can calculate that







v


?


πDN


60


i


y< /p>


i


j


?


3


.


14


?


0.8


?


1480


60


?


2


1


?


53< /p>


3


?


1


.


75m


/


s


All rights are reserved. Reproduction in whole or in part is


prohibited without the written consent of the copyright owner.


未经许可,不得复制。



U&D ELEV


ATOR ODBO




(CHINA)


电梯基础知识



Lift Know-how





No:


Date:


Page:


Original:


ITSA-TD-2044/01


2004/09/27



3



of


2


-


16



曳引电动机是驱动电梯上下运动的动力源,其运行工况比较复杂。运行过程中需频繁的起


动、制动、正转、反转,而且负载变化很大,经常工作在重复短时状态、电动状态、再生


制动状态的情况下。因此,要求曳引电机不但应能适应频繁起、制动的要求,而且起动电


流小,起动力矩大,机械特性硬,噪声小,当供电电压在标准波动范围内变化时,还能正


常起动和运行。


因此电梯用曳引电动机是专用电机。

< p>
由于曳引电动机的工作情况比较复杂,


所以对电机功率的计算比较麻烦,一 般常用以下公式计算:



As


power


provider


for


lift


movement,


traction


machine


features


complicated


operation


procedures,


among


which


is


involved


with


frequent


start-up,


brake,


clockwise


and


counterclockwise rotation.



Due to constantly changing load, working status of traction


machine


is


characteristic


of


repetitious


short


time


operation,


electrical


control


and


regeneration.



Therefore, with low start-up current, large start-up torque, mechanically


rigid


features


and


low


noise,


it


is


required


that


traction


machine


should


not


only


be


adapted


for


frequent


start-up,


brake,


but


also


start


up


and


function


well


when


power


oltage fluctuates within normal range. Being special machine for lift, traction machine is


characteristic of complicated operation, whose Hp can be calculated through following


formula:








式中:



Where:


P





曳引电机轴功率


(kw)












P



shaft Hp of traction machine (kw)



G





电梯轿厢额定载重量


(kg)



G



rated load of car (kg)




α




电梯平衡系数



α—


offsetting coefficient



η




电梯的机械总效率



η—


total mechanical efficiency




v





电梯的运行速度(


m/s




v




lift speed



m/s











采用有齿轮曳引机的电梯,


若蜗轮副为阿基米德齿形时,电梯机械总效率取


0.5



0.55



采用无齿轮曳引 机的电梯,电梯机械总效率取


0.75



0.8




U&D ELEV


ATOR ODBO




All rights are reserved. Reproduction in whole or in part is


prohibited without the written consent of the copyright owner.


未经许可,不得复制。



(CHINA)


电梯基础知识



Lift Know-how





No:


Date:


Page:


Original:


ITSA-TD-2044/01


2004/09/27



4



of


2


-


16


For lift with geared traction machine, if worm gear is Archimedes type, total mechanical


efficiency ranges from 0.5 to 0.55; for lift with gearless traction machine, total mechanical


efficiency ranges from 0.75 to 0.8.



例:有一台额定载重量为

< br>2000kg


,额定运行速度为


0.5m/s

< p>
的交流双速电梯,曳引机的蜗


轮副采用阿基米德齿形,

电动机的额定转速为


960r/min


< br>求电机的功率应为多少



kw



?


For example:



For an AC two-speed lift whose rated load is 2000kg and rated speed is 0.5m/s, worm


gear is Archimedes type, rated speed of motor is 960r/min, what is hp of motor?



解:已知:


,代入式


2-2


得:



According to


G


=


2000kg,


α


=


0.5



v



=


0.5m/s


< br>η


=


0.5


, we can calculate by inputting


given values.






有齿轮曳引机的电机有交流的也有直流的。

< br>W191


曳引机的电机为交流变频电动机。目前,


除涡轮 蜗杆减速机外,还有斜齿轮传动和行星齿轮传动两种形式的减速机。



Geared traction machine is classified into AC and DC types.



W191 traction machine is


AC frequency- variable motor.



Currently, besides worm geared machine, bevel and star


geared machines are also available.



2-2


无齿轮曳引机



Gearless traction machine


无齿 轮曳引机用于运行速度


v



2.0m/ s


的高速电梯上。


这种曳引机的曳引轮紧固在曳引电

< p>
动机轴上,


没有机械减速装置,


整机结构比较简单 。


曳引电动机是专为电梯设计和制造的,


能适应电梯运行工作特 点,具有良好调速性能的直流电动机或交流变频电动机。



Gearless traction machine is used in lifts with speed of more than 2.0m/s. With traction


sheave


fixed


in


motor


shaft,


this


traction


machine


is


simple


in


structure


without


any


U&D ELEV


ATOR ODBO




All rights are reserved. Reproduction in whole or in part is


prohibited without the written consent of the copyright owner.


未经许可,不得复制。



P


?


G(1


?


α)v


102η


?


2000


?


(1


?


0.5)


?


0.5


102


?


0.5


?


9.8kw

< br>(CHINA)


电梯基础知识



Lift Know-how





No:


Date:


Page:


Original:


ITSA-TD-2044/01


2004/09/27



5



of


2


-


16


mechanical


geared


machine.



Specially


designed


for


manufactured


for


lift,


traction


motor


is


suitable


for


lift


operation


and


classified


into


speed-variable


DC


and


frequency-variable AC motor.



2-2


所示为交流变 频无齿轮曳引机。



In figure 2-2 is shown an AC frequency-variable gearless traction machine.





















该曳引机制造时所需要的制动力矩要比有齿轮曳引机大得多,因此相应的制动器比较大。


由于无齿轮曳引机多数情况是用于复绕传动结构中,所以曳引轮轴、复绕轮轴及其轴承的


受力要比有齿轮曳引机大得多,相应的轴也显得粗大




由于无齿轮曳引机没有减速机,所以使用寿命比较长。



This


machine


needs


much


more


brake


torque


than


geared


machine


when


it


is


manufactured,


therefore,


it


needs


a


rather


bigger


brake.


Gearless


traction


machine


is


more often than not used in compound winding drive, therefore, force applied on traction


U&D ELEV


ATOR ODBO




All rights are reserved. Reproduction in whole or in part is


prohibited without the written consent of the copyright owner.


未经许可,不得复制。



制动器



Brake


曳引轮



Traction sheave


电动机



Motor



2 -2



无齿轮曳引机



DAF290


Figure 2-2 Gearless traction machine DAF


(CHINA)


电梯基础知识



Lift Know- how





No:


Date:


Page:


Original:


ITSA-TD-2044/01


2004/09/27



6



of


2


-


16


sheave,


compound


winding


sheave


and


bear


is


much


larger


than


that


on


traction


machine; corresponding shaft is of longer diameter.


With no geared machine, it has longer usage life.



2-3


永磁同步无齿轮曳引机



Permanent



magnet synchronous gearless traction machine



在这里尤其值得提到的是永磁同步无齿轮曳引机在电梯上的应 用。随着电梯曳引技术的



飞速发展,采用永磁同步无齿轮拖动 技术的无机房电梯正越来越多地走进电梯市场。由



于无机房电 梯无需设置机房,也无需加大井道尺寸,从而可以简化建筑设计,美化建筑


< p>
造型,节约建筑成本,尤其是无机房电梯噪声低、效率高、节能明显更提高了无机房电



梯的使用价值。而无机房电梯最突出的设计就是


永 磁同步无齿轮曳引机




We can



t help mentioning the application of permanent



magnet synchronous gearless traction


machine in lift.



With the rapid development of traction technology in lift, more and more lifts


without


machine


room


are


adopting


permanent




magnet


synchronous


gearless


trailing


technology.



For


lifts


without


machine


room,


there


is


no


need


to


enlarge


well


dimensions,


simplifying


and


beautifying


construction,


saving


cost,


especially


the


application


value


of


such


lifts is enhanced by low noise, high efficiency and power economization, and what distinguishes


lifts


without


machine


room


from


others


lies


in


the


permanent




magnet


synchronous


gearless


traction machine.






2-3


所示的是蒂森无机房电梯所采用的


PMS425AL

< p>
型永磁同步无齿轮曳引机。


它的扁平


结构设计使得 在井道壁和轿厢之间只需要一个很小的空间即可完成安装。由于它的无齿轮


设计,电动机 力矩直接传递到曳引轮上,再加上无减速部分的静摩擦,使得传动效率可达


90%


以上,还由于它具有很低的运转速度,使得机器在运行过程中噪声很低,也不会产生

< p>
振动。此类曳引机采用两组机—电式制动器,如果其中一组制动器不起作用,另一组制动

< p>
器能够提供足够的制动力使满载下行的轿厢停止。



In figure 2-3 is shown PMS425AL permanent



magnet synchronous gearless traction machine


used in Thyssen



s lifts without machine room.



The traction machine is flat in structure, so only


a very small space is needed between well walls and car to complete installation.



With gearless


design , motor torque directly passes on to traction sheave, combined with static friction of


non-deceleration part, driving efficiency can exceed 90%; besides, due to low rotation speed,


U&D ELEV


ATOR ODBO




All rights are reserved. Reproduction in whole or in part is


prohibited without the written consent of the copyright owner.


未经许可,不得复制。



(CHINA)


电梯基础知识



Lift Know-how





No:


Date:


Page:


Original:


ITSA-TD-2044/01


2004/09/27



7



of


2


-


16


traction machine runs with low noise and is free from vibration. The traction machine has two


mechano-electronic brakes, therefore, the other brake can provide sufficient jerk force to stop car


with 100% rated load if one brake fails to function.



永磁同步无齿轮曳引机的特点是:





乘坐舒适感好;





运行噪声低






效率高;





安装电气载荷低;





维护方便可靠,无需换油,不存在油泄露;





采用外部制动器,便于装配更换;





曳引机设置和安装范围广泛。



Characteristics of permanent



magnet synchronous gearless traction machine:




Comfortable riding;




Low running noise;




High efficiency;




Low load of electrical devices;





Convenient and reliable maintenance,


without need to change oil, eliminating


oil leakage;




Easy to replace assembly, with exterior


brake;




Wide range of setting and installation in


traction machine.





2-4


曳引机制动器(抱闸)



Brake



曳引机制动器最常用的 是电磁式制动器,它由一组弹簧、带有制动衬垫的制动闸瓦、制动


臂以及电磁铁组成,如 图


2-4


所示。当电磁线圈通电时,制动器松闸;当电磁线圈失 电,


U&D ELEV


ATOR ODBO




All rights are reserved. Reproduction in whole or in part is


prohibited without the written consent of the copyright owner.


未经许可,不得复制。



(CHINA)


电梯基础知识



Lift Know-how





No:


Date:


Page:


Original:


ITSA-TD-2044/01


2004/09/27



8



of


2


-


16


制动闸瓦靠弹簧压紧于制动轮而产生制动力矩。



Composed of springs, brake block with liner, brake arm and magnet-iron, magnetic brake


is most frequently used in traction machine, as shown in figure 2-4 .



When magnetic


coil


is


power


on,


brake


will


release;


when


magnetic


coil


is


power


off,


brake


block


will


produce torque, relying on springs pressed tightly on brake gear.












































2-4-1


制动器的作用



Brake function


制动器的作用有以下两条:



Brake has two functions:


2-4 -1-1


能够使运行中的电梯在切断电源时自动把电梯轿厢掣停住。制动时,电梯的减速


度不应大于限速器动作做产生的或轿厢停止在缓冲器上所产生的减速度。



电梯正常使用时,电梯速度


v



1m/s


的,一般都是在电梯通过电气控制使其减速停止 ,然


后再机械抱闸。



In case of power cut-off, brake can make lift stop automatically.



When brake engages,


deceleration of lift should not exceed that produced by overspeed governor or needed to


stop car on buffer.


If


lift


is


in


normal


operation


with


speed


of


more


than


1m/s,


lift


is


usually


decelerated


through electrical control before mechanical brake engages.


U&D ELEV


ATOR ODBO




All rights are reserved. Reproduction in whole or in part is


prohibited without the written consent of the copyright owner.


未经许可,不得复制。



(CHINA)

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