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2021-02-26 13:00
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2021年2月26日发(作者:航行警告)


外文资料翻译




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A


Comprehensive


Thermal


Management


System


Model


for


Hybrid


Electric


Vehicles





The


automotive


industry


is


facing


unprecedented


challenges


due


to


energy


and


environmental issues. The emission regulation is becoming strict and the price of


oil


is


increasing.


Thus,


the


automotive


industry


requires


high-efficiency


powertrains


for


automobiles


to


reduce


fuel


consumption


and


emissions.


Among


high-efficiency powertrain vehicles, Hy-brid Electric Vehicles (HEVs) are under


development and in production as one potential solution to these problems. Thus,


one


of


the


most


critical


objectives


of


the


HEV


development


is


improving


fuel


economy.


There


are


many


ways


of


maximizing


the


fuel


econo-my


of


a


vehicle


such


as


brake


power


regeneration



effici ent


engine


operation

< br>,


parasitic


loss

minimization



reduction


of


vehicle


aerodynamic


drag,


and


engine


idle


stop.


Figure


1


compares


the


balance


of


the


energy


of


a


conventional


vehicle


with


a


hybrid electric vehicle



As can be seen in Figure 1, the hybrid vehicle saves fuel


by


utilizing


engine


idle


stop,


brake


power


regeneration,


and


efficient


engine


operation. Figure 1 also shows that the fuel consumed by the accessories, which


include


Vehicle


Cooling


System


(VCS),


Climate


Control


System


(CCS),


and


electric


accessories,


is


not


negligible


compared


with


the


fuel


consumed


by


the


vehicle propulsion system. In addition, the portion of the energy consumption of


the


accessories


in


HEVs


is


bigger


than


that


of


conventional


vehicles.


This


observation


suggests


that


the


efficient


accessory


system,


particularly


the


VCS


and CCS, is more important in high-efficiency vehicles because they have more


effect on the fuel economy. The effect of the auxiliary load on the fuel economy


of


high- efficiency


vehicles


studied


by


Farrington


et


al


[2].


They


examined


the


effect


of


auxiliary


load on


vehicle


fuel


economy


via


a


focus


on


climate


control


system. Figure 2 compares the impact of auxiliary load, i.e. the power consumed


by


accessory


systems,


on


the


fuel


economy


of


the


conventional


and


high


fuel


economy vehicle. As shown in the figure, a high fuel economy vehicle is much


more affected by the auxiliary load than a conventional vehicle. Therefore, more


efficient thermal management systems including VCS and CCS are essential for



1


外文资料翻译



HEV.



Figure


1.


Energy


flow


for


various


vehicle


configurations.


(A)


ICE,


the


conventional


internal


combustion,


spark


ignition


engine;


(B)


HICE,


a


hybrid


vehicle that includes an electric motor and parallel drive train which eliminates


idling loss and captures some energy of braking [1].]



2


外文资料翻译





Figure


2.


Comparison


of


fuel


economy


impacts


of


auxiliary


loads


between


a


conventional vehicle and a high fuel economy vehicle [2]



Achieving efficient VCS and CCS for HEVs requires meeting particular design



challenges


of


the


VCS


and


CCS.


The


design


of


the


VCS


and


CCS


for


HEVs


is


different


from


those


for


conventional


vehicles.


VCS


design


for


HEVs


is


much


more


complicated


than


that


of


conventional


vehicles


because


the


powertrain


of


HEVs


has


additional


powertrain


components.


Furthermore,


the


additional


powertrain


components


are


operated


at


different


temperatures


and


they


are


operated independently of the engine operation. The design of CCS for HEVs is


also different from that of conventional vehicles because the temperature of the


battery pack in HEVs is controlled by the CCS. Thus, the heat load for the C


CS


of


HEVs


is


much


higher


than


that


for


the


CCS


of


conventional


vehicles.


Thus,


this is another challenge for the design of the VTMS for HEVs.


As


noted


above,


these


additional


powertrain


components


such


as


a


generator,


drive


motors,


a


large


battery


pack,


and


a


power


bus


require


proper


thermal


management


to


prevent


thermal


run


away


of


the


power


electronics


used


for


the



3


外文资料翻译



electric


powertrain


components.


Thus,


the


thermal


management


of


the


power


electronics


and


electric


machines


is


one


of


the


challenges


for


the


HEV


development and various studies have been conducted [3-7]. Generally, dedicated


VCS for the hybrid components are required as a result of the considerable heat


rejections


and


different


cooling


requirements of the


electric


components.


In the


cooling system of HEVs, a cooling pump driven by an electric motor, rather than


a


pump


driven


by


the


engine,


is


used


for


the


cooling


circuit


of


the


electric


powertrain


components


because


they


need


cooling


even


when


the


engine


is


turned


off.


The


benefits


of


a


controllable


electric


pump


over


the


mechanical


pump


were


studied


by


Cho


et


al.


[8]


in


the


case


of


the


cooling


system


for


a


medium


duty


diesel


engine.


They


used


numerical


simulations


to


assess


the


fuel


economy


and


cooling


performance


and


it


is


found


that


the


usage


of


an


electric


pump


in


place


of


the


mechanical


pump


can


reduce


power


consumption


by


the


pump and permit downsizing of the radiator. In addition to those benefits, the use


of


an


electric


pump


makes


the


configuration


of


the


cooing


circuits


in


hybrid


vehicles relatively flexible in terms of grouping components in different circuits.


However, this flexibility raises an issue in optimizing cooling circuit architecture


because of the complexity of the system and the parasitic power consumption of


the


cooling


system.


The


performance


and


power


consumption


of


the


cooling


system


are


also


very


sensitive


to


the


powertrain


operation.


The


powertrain


operation


is


determined


by


the


power


management


strategy,


which


changes


in


response


to


driving


conditions


of


HEVs.


Therefore,


the


effects


of


driving


conditions must be considered during the design process of the cooling system.


Thus, in light of these additional components, design flexibility, and the effects


by


vehicle


driving


condition,


it


is


clear


that


the


design


of


the


VCS


for


HEVs


demands


a


strategic


approach


compared


with


the


design


of


the


VCS


for


conventional vehicles.



Another challenge in designing the VTMS for HEVs is managing the cabin heat


load generated as a result of the placement of the battery pack in the passenger


compartment. In HEVs, the battery pack is located on board because of its lower



4


外文资料翻译



operating temperature compared with powertrain components. Therefore, battery


thermal


management


system


is


a


part


of


the


Climate


Control


System


(CCS)


because


the


battery


is


cooled


by


using


the


CCS.


Thus,


the


load


on


the


CCS


of


HEVs


is


higher


than


that


of


conventional


vehicles


because


the


battery


is


the


major


heat


source


in


the


cabin.


In


addition,


battery


thermal


management


is


important


for


the


health


and


life


of


the


battery.


Although


high


temperature


operation


is


better


for


the


battery


performance


due


to


reduced


battery


loss


and


reduced


battery


thermal


management


power,


high


temperature


operation


is


limited due to the battery durability


and safety. Figure 3 shows the temperatu


re


dependency


of


the


cycle life


of


Liion


battery.


As


can


be


seen


in the


figure,


the


battery life drops dramatically when the battery is operated at higher than 60°


C.


The same happens at lower temperature. In extreme cases, lithium ion battery can


explode


by


a


chain


reaction.


Generally,


the


battery


operating


temperature


is


limited


lower


than


60°


C


for


the


lithium


ion


and


lead


acid


battery


[9-10].


Accordingly, battery thermal management associated with climate control system


is


a


critical


part


of


vehicle


thermal


management


system


design


of


HEVs.


Therefore,


a


comprehensive


vehicle


thermal


management


system


analysis


including


VCS


and


CCS


is


needed


for


the


HEV


vehicle


thermal


management


system design.



5


外文资料翻译




Figure 3. Temperature dependency of the life cycle of Li-ion battery [11].



Recognizing


the


need


for


the


efficient


vehicle


thermal


management


system


(VTMS)


design


for


HEVs,


many


researchers


have


tried


to


deal


with


the


VTMS


design


for


HEVs


from


various


view-points.


Because


of


the


complexity


and


the


necessity for the design flexibility of the thermal management system of HEVs,


numerical


modeling


can


be


an


efficient


way


to


assess


various


design


concepts


and


architectures


of


the


system


during


the


early


stage


of


system


development


compared with experiments relying on expensive prototype vehicles. Traci et al.


[12]


demonstrated


that


a


numerical


approach


could


be


successfully


used


for


thermal management system design of HEVs. They simulated a cooling system of


an all-electric combat vehicle that uses a diesel engine as a prime power source


and


stores


the


power


in


a


central


energy


storage


system.


They


conducted


parametric


studies


on


the


effect


of


the


ambient


temperature


on


the


fan


power


consumption


and


the


effect


of the


coolant


temperature


on


the


system


size. Park


and


Jaura


[13]


used


a


commercial


software


package


to


analyze


the


under-hood


thermal


behavior


of


an


HEV


cooling


system


and


studied


the


effect


of


the


additional


hardware


on


the


performance


of


cooling


system.


They


also



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