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19-1211;
Rev
0; 3/97
MAX1630/MAX1631/MAX1632
Evaluation
Kits
_______________General
Description
The
MAX1630/MAX1631/MAX1632
evaluation
kits
(EV
kits)
each
consist
of
one
of
three
preassembled
and
tested
evaluation
boards
(EV
boards)
that
embody
the
standard
application
circuits.
The
MAX1630
and
MAX1632
EV
boards
provide
the triple-output
3.3V/5V/
12V
circuit,
and
the
MAX1631
EV
board
provides
the dual-output
3.3V/5V
circuit.
All
three
use
the
same
PC
board
but
have
different
components
to
accommodate
different
input
voltage
ranges.
The
main
differences
between
the
MAX1630
and
MAX1632
EV
boards
are
in
the
turns
ratio
(1:4
or
1:2.2)
and
in the
location of the transformer connection
(3.3V
side
or
5V
side).
Connecting
the
transformer
to
the
3.3V
side
allows
lower
input
voltage.
Connecting
the
transformer
to
the
5V
side
provides
slightly
better
efficiency
and
lower
stress voltages.
These
circuits
are
configured
to deliver
up
to 3A of out-
put
current
on
each
of
the
main
PWM
outputs
with
greater
than
90%
efficiency.
The
MAX1630/MAX1631/ MAX1632
EV
kits
can
also
be
used
to
evaluate
other output voltages.
___________________________
_Featur
es
?
Battery Range:
5.2V to 20V (MAX1630)
5.2V to 28V (MAX1631)
6.5V to 28V (MAX1632)
?
Outputs:
3.3V at
3A
12V at 120mA
5V at 3A
5V at 30mA Keep-
Alive
?
1:4 Transformer
(MAX1630)
1:2.2 Transformer
(MAX1632)
?
Adjustable 2.5V to 5.5V
Outputs (optional resistor
divider)
?
Precision 2.5V Reference
Output
?
Oscillator Sync
Input
?
Low-Noise Mode Control
Input (
SKIP
)
?
Power-Good Monitor
(
RESET
output)
?
Fully Assembled and Tested
______________Or
dering
Information
PART
MAX1630
EVKIT-SO
MAX1631
EVKIT-SO
MAX1632
EVKIT-SO
TEMP.
RANGE
0°
C
to
+70°
C
0°
C
to
+70°
C
0°
C
to
+70°
C
BOARD
TYPE
Surface
Mount
Surface
Mount
Surface
Mount
_______________
_________________Components
Common
to
All
Thr
ee
EV
Kits
DESIGNATION
QTY
C1,
C7,
C21,
C22,
C25
DESCRIPTION
DESIGNATION
QTY
DESCRIPTION
100mA,
30V
dual
Schottky
diode
Central
Semiconductor
CMPSH-3A
200mA,
75V
dual
diode
Central
Semiconductor
CMPD2838
N-channel
MOSFETs
International
Rectifier
IRF7413
or
Siliconix
Si4410DY
2M
?
,
5%
resistors
0.020
p>
?
,
1%
resistors
Dale
WSL-2010-R020-F
or
IRC
LR2010-01-R020-F
5
5
4
1
2
3
1
0
0.1?
F
ceramic
capacitors
220?
F, 10V,
low-
ESR
tantalum
caps
Sprague
594D227X0010D2T
or
595D227X0010R2T
10?
F, 30V
electrolytic
capacitors
Sanyo
OS-CON 30SC10M
4.7?
F, 25V
ceramic
capacitor
United
Chemicon/Marcon
THCR40E1E475Z
4.7?
F, 16V
tantalum
capacitors
Sprague
595D475X0016A2B
0.01?
F
ceramic
capacitors
0.22?
F
ceramic
capacitor
Open
4.7?
F, 35V
tantalum
capacitor
Sprague
595D475X0035C2B
or
5950475X0035B2B
1A,
40V
Schottky
diodes
Nihon
EC10QS04
or
Motorola
MBRS140T3
D3
D6
N1
–
N4
R1
–
R4
1
1
4
4
C2,
C3,
C12,
C13,
C20
C5,
C6,
C15,
C16
C8
C9,
C14
C10,
C18,
C23
C17
C19
R5,
R8
R6,
R7,
R10
–
R13,
< br>R15
–
R18
R9
R14
R19
SW1
2
0
1
1
1
1
Open
1k
?
,
5%
resistor
100k
?
,
5%
resistor
10
?
,
5%
resistor
DIP-8
dip
switch
MAX1630/MAX1631/MAX1632
PC
board
C24
1
D1,
D5,
D7,
4
D8
None
1
Maxim
Integrated
Products
1
For
free
samples
&
the
latest
literature:
,
or
phone
1-800-998-8800
MAX1630/MAX1631/MAX1632
Evaluation
Kits
MAX1630
EV
Kit
Additional
Components
DESCRIPTION
2.2
?
F,
25V
tantalum
capacitor
Sprague
595D225X0025B2B
Open
1A,
100V,
fast-
recovery
diode
Nihon
EC11FS1
or
Motorola
MBRS1100T3
Open
C4
C11
C4,
C11
D2,
D4
JU1,
JU3
–
JU6
JU5
JU10,
JU11
MAX1631
EV
Kit
Additional
Components
DESCRIPTION
Open
Open
2-pin
headers
Shunt
Short
10
?
H
power
inductors
Sumida
CDRH125-100
(shielded)
or
Coiltronics
UP2-100
or
Coilcraft
DO3316P-103
MAX1631
(SSOP-28)
Maxim
MAX1631CAI
0
0
5
1
2
DESIGNATION
QTY
1
0
DESIGNATION
QTY
D2
D4
1
0
JU1,
JU3
–
JU6,
JU8,
JU10,
8
JU11
JU5
1
L1,
L2
2
2-pin
headers
Shunt
10
?
H
power
inductor
Sumida
CDRH125-100
(shielded)
or
Coiltronics
UP2-100
or
Coilcraft
DO3316P-103
10
?
H,
1:4
transformer
Transpower
Technologies
TTI-5902
MAX1630 (SSOP-28)
Maxim
MAX1630CAI
U1
1
L2
1
SUPPLIER*
AVX
Central
Semiconductor
Coilcraft
Coiltronics
Dale-
Vishay
International
Rectifier
IRC
Motorola
Nihon
Sanyo
Siliconix
Sprague
Sprague/Sanyo
Sumida
Vishay/Vitramon
Transpower
Technologies
Component
Suppliers
PHONE
(803)
946-0690
(516)
435-1110
(847)
639-6400
(561)
241-7876
(402)
564-3131
(310)
322-3331
(512)
992-7900
(602)
303-5454
(805)
867-2555
(619)
661-6835
(408)
988-8000
(603)
224-1961
(207)
324-4140
(847)
956-0666
(203)
268-6261
(702)
831-0140
T1
U1
1
1
FAX
(803)
626-3123
(516)
435-1824
(847)
639-1469
(561)
241-9339
(402)
563-6418
(310)
322-3332
(512)
992-3377
(602)
994-6430
(805)
867-2698
(619)
661-1055
(408)
970-3950
(603)
224-1430
(207)
324-7223
(847)
956-0702
(203)
452-5670
(702)
831-3521
DESIGNATION
QTY
C4
0
C11
1
D4
1
L1
1
T2
1
MAX1632
EV
Kit
Additional
Components
DESCRIPTION
Open
2.2
?
F,
25V
tantalum
capacitor
Sprague
595D225X0025B2B
1A,
100V,
fast-
recovery
diode
Nihon
EC11FS1
or
Motorola
MBRS1100T3
10
?
H
power
inductor
Sumida
CDRH125-100
(shielded)
or
Coiltronics
UP2-100
or
Coilcraft
DO3316P-103
10
?
H,
1:2.2
transformer
Transpower
Technologies
TTI-5870
JU1,
JU3
–
JU6,
JU8,
JU10,
8
JU11
JU5
1
2-pin
headers
Shunt
MAX1632
(SSOP-28)
Maxim
MAX1632CAI
*
Note:
Please
indicate
that
you
are
using
the
MAX1630/
MAX1631/MAX1632
when
contacting
these
component
suppliers.
U1
1
2
MAX1630/MAX1631/MAX1632
Evaluation
Kits
Quick
Star
t
The
MAX1630/MAX1631/MAX1632
EV
kits
are
fully
assembled
and
tested.
Follow
these
steps
to
verify
board
operation.
Do
not
turn
on
the
power
supply
until all connections are completed.
1)
Connect
a
bench
power
supply
(50W
or
better)
to
the
VIN
and
GND
pads
at the
edge
of the
board.
2)
Connect
voltmeters
and
loads (if
any) to the
VOUT
pads.
3)
Verify
that
switch
SW1
positions
SHDN
,
ON5,
and
ON3 are on,
and
that the shunt is across
JU5.
4)
Turn
on the power
supply
and
verify that the output
voltages are
3.3V
and
5V.
Detailed
Description
Output
Voltage
The
main output voltages
come preset to
3.3V
and
5V.
Install
resistors
R6/R7
and
R12/R13
for
adjustable mode.
Two
small
PC
trace
jumpers,
JU9
and
JU7,
shunt
FB3
and
FB5
to
GND
on
the
board.
These
default
jumpers
must
be
cut
for
adjustable-
mode
operation.
Refer
to
the
MAX1630
–
MAX1635
data
sheet
for
instructions
on
calculating
R6/R7
and
R12/R13.
Do
not
operate
the
circuit
without
a
jumper
or
resistor-
divider
installed,
or
output
overvoltage
will
damage
the
IC.
In
addition
to
the
standard
components,
the
extra
pull-
up
and
pull-down resistors listed below are used to set
logic
input
levels.
These
resistors
can
usually
be
omit-
ted
in the
final
design.
R6,
R7
Adjustable-mode
resistor-
divider
(not
in- stalled).
V
OUT
=
2.5V
(1
+
R6
/
R7).
R12,
R13
Adjustable-mode
resistor-
divider
(not
in- stalled).
V
OUT
=
2.5V
(1
+
R12
/
R13).
R1
–
R4
2M
?
logic
pull-down
resistors.
Shorted
out or driven
by
logic.
R14
100k
?
SYNC
pull-
up
resistor (usually short
ed
out).
SYNC
to
VL.
Jumper
Selection
The
three
2-pin
headers
JU3,
JU4,
and
JU5
select
the
power-
up
sequence
mode.
Table
1
lists
the
selectable
jumper options.
The
2-pin header JU6 selects
the operating frequency.
Table 2 lists
the selectable jumper options.
The
EV
kit’s
components
are
selected
for
300kHz
operation.
C
omponent
values
might
need
to
be
changed
if
200kHz
operation
is
selected
(refer
to
the
Design
Procedure
section
in
the
MAX1630
–
MAX1635
data
sheet).
Synchronize
the
oscillator
to
an
external
clock
signal
by
driving
the
SYNC
pad
with
a
pulse
train
of
5V
amplitude
in
the
240kHz
to
350kHz
frequency range.
Table
1.
Jumper
JU3,
JU4,
JU5
Functions
SHUNT
LOCATION
SEQ
PIN
POWER-UP
SEQUENCE
JU3
Connected
to GND
5V
before
3.3V
JU4
Connected
to
VL
3.3V
before
5V
JU5
Connected
to
REF
Separate
ON3/ON5
controls
Table
2.
Jumper
JU6
Functions
SHUNT
JU6
FREQUENCY
LOCATION
SYNC
PIN
(kHz)
On
Connected
to
GND
200
Off
Connected
to
VL
300
Additional
Jumpers
(MAX1631
Only)
Additional
jumpers
on
the
board
along
with
R10
and
R11
are
for
configuring
the
MAX1631
for
an
auxiliary
secondary
output.
R10
and
R11
set
the
secondary
feedback
voltage
(refer
to
the
MAX1630
–
< br>MAX1635
data sheet).
Table 3 lists the
MAX1631
jumper settings.
Table
3.
MAX1631
Jumper
Settings
JUMPER
FUNCTION
JU1
Connects
the
secondary
feedback
to
R10
and
R11.
JU2
Used
connections.
in
MAX1630
and
MAX1632
for
normal
JU8
Steers
secondary
feedback
to
the
3.3V
SMPS.
JU10
Steers
secondary
feedback
to
the
5V
SMPS.
JU11
Disables
secondary
feedback.
3
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