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In order to solve the weight problem often
encountered in measuring the low-mass
objects
in
the
trade
and
daily
life
of
the
modern
business,
the
design
of
a
new
pocket-
sized
electronic
scales.
This
pocket-sized
electronic
scales
Force
Sensor
gravity
signals
into
electrical
signals
to
measure,
and
measuring
the
results
of
the
digital display. The pocket-sized
electronic scales with a small size, light weight,
easy
to carry, intuitive display,
measurement and high precision; complex structure,
the
cost disadvantages. This article
focuses on the load cell works, error
compensation,
the main parameters of
selection. And the technical and economic
analysis.
1
A
needs
analysisIn
modern
commerce
and
trade
and
everyday
life,
often
encounter the problem
of measuring the weight of the low-mass objects.
Although
the
traditional
steelyard
can
solve
this
problem,
but
inconvenient
to
carry,
the
efficiency
is
not
high,
the
display
is
not
intuitive
and
low
measurement
accuracy;
mechanical
spring
balance
can
solve
this
problem,
but
the
inertia
inherent
low
frequency, high sensitivity,
measurement accuracy is not high. With the
progress and
update
of
the
micro-computer
technology,
integrated
circuit
technology,
sensor
technology,
electronic scales rapid development, it has a
responsive, high accuracy,
fully
functional, the display is intuitive, compact,
easy to use and so on.
For
these reasons, in order to solve the low-mass
objects weighing problem, if a
small
size,
light
weight,
portable,
digital
display
electronic
scales,
will
be
popular.
Discussed
below,
that
is,
the
scope of
a
weighing
5
kg
compact
electronic
scales.2
DesignThe principle
of the structure of the pocket-sized electronic
scales shown in
Figure 1. The main task
is to design compact electronic scales weighing
the choice of
the
force
sensors.
Dynamometer
sensor
types
to
achieve
the
weighing
and
digital
display, the key is
to want to force (gravity) signals into electrical
signals to measure
method is mainly
divided into two categories: one is the direct
method, namely the
use of pressure
magnetic sensor, piezoelectric sensor,
Piezoresistive sensors directly
to the
force signal converted into electrical signals;
the other is the indirect method,
the
elastic element as the sensor will pull, pressure
changes in strain, displacement,
or
frequency,
and
then
strain
sensors,
displacement
sensors,
or
frequency
sensor
strain, displacement or frequency
changes for power. Comprehensive comparison of
a
variety
of
sensors,
use
the
indirect
method
of
strain
gauge
force
-sized electronic
scale structural principle:
Sensor →
amplifier → CPU → display → A?D
converter
3 sensor device design
3.1
worksThe working principle of the strain gauge
force
transducer
strain
gauge
pasted
into
force,
force-sensitive
elastic
element,
the
corresponding strain
when the elastic element force deformation, the
strain gauge
into
a
resistance
change,
which
led
to
the
voltage
measuring
circuit
changes
by
measuring
the
output
voltage
value,
and
then
through
the
conversion
can
be
obtained
by
the
measurement
of
body
weight.
Since
the
pocket-
sized
electronic
scales
require
small
size,
weighing
in
scope,
precision
and
angle
even
consistency,
sensor
and
display
integration,
it
is
selected
parallel
to
the
two
holes
cantilever
beam strain gauge
load-bearing sensor. Its characteristics are: high
precision, ease of
processing,
simple
and
compact
structure,
strong
resistance
to
partial
load,
high
natural
gauge
choice
of a
metal
palisade
metal
mooring
paste on
the
insulating
substrate
parked
strain
gages,
mechanical
strain
resistance
strain
gauge
feelings
generally
10
-
10
-
2mm,
the
resistance
rate
of
change
of
the
attendant about 10 - 6
10 - 2 orders of magnitude, such a small change in
resistance
measured using the general
resistance of the instrument is hard to measure
out, you
must use some form of
measurement.
Circuit into
small changes in resistance rates to changes in
voltage or current, in
order
to
secondary
instrument
display.
Bridge
measurement
circuit
to
meet
this
requirement.
In
the
load
cell,
R
1,
R
2,
R
3,
R
44
strain
gauge
resistor
bridge
measurement
circuit
shown
in
Figure
3.
R
m
is
the
temperature
compensation
resistor, e is the excitation voltage,
V is the output voltage.
The load cell is a quality signal into
a measurable electrical signal output device.
Must consider the actual working
environment of the sensor which sensor Yin, this
is
essential for the correct selection
of the load cell, and it is related to the sensor
can
work as well as its safety and
service life, and the whole weighing the
reliability and
safety sex. On the
basic concepts and methods of evaluation of the
major technical
indicators of the load
cell, the new and old GB qualitative differences.
The
traditional
concept,
the
load
sensor
weighing
sensors,
force
sensors,
collectively
referred
to
using
a
single
parameter
to
evaluate
its
measurement
properties.
Old
GB
will
be
completely
different
application
objects
and
the
use
of
environmental conditions
consider, not given to distinguish
between the test and evaluation methods. Old GB
total
of
21
indicators,
were
tested
at
room
temperature;
and
non-linearity,
hysteresis
error,
repeatability
error,
creep,
the
additional
error
of
the
zero
temperature
and
the
maximum
error
in
the
six
indicators
of
the
rated
output
additional temperature error, to
determine said The level of accuracy of the weight
sensor, respectively 0.02,0.03,0.05
said.
Proportion to convert the output
signal can be measured. Taking into account
the different place of use of the
acceleration due to gravity and air buoyancy on
the
conversion,
the
main
performance
indicators
of
the
load
cell
linearity
error,
hysteresis
error,
repeatability
error,
creep,
zero-temperature
characteristics
and
temperature
sensitivity
characteristics.
In
a
variety
of
weighing
and
measuring
the
quality of the system, usually the
integrated error accuracy of the integrated
control
sensors,
and
integrated
error
band
or
scale
error
band
(Figure
1)
linked
so
that
selection
corresponds to a certain accuracy weighing
weighing sensors. International
Organization
of
Legal
Metrology
(OIML)
requirements,
sensor
error
with
total
weighing instrument
error δ with Δ of 70% of the load cell linearity
error, hysteresis
error
within
the
specified
temperature
range
due
to
the
effect
of
temperature
on
the sensitivity of the error the sum
can not exceed the error band of δ. This allows
the
manufacturer
of
the
components
that
make
up
the
total
measurement
error
adjustment to obtain the desired
accuracy.
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