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设备控制程序(中英文)

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2021-02-09 03:34
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2021年2月9日发(作者:产量英文)



设备控制程序



Infrastructure control procedure



IATF16949-2016




1


目的


:为确定、提供并 维护所需的基础设施,满足产品符合性、环境管理和


职业健康安全管理的需要。为设备的 维护保养、检修、完好提供依据。



1


Purpose:


Supply


evidence


to


equipment



s


maintenance,


examination


and


repair.


Meet


the


requirements


of


product


conformity,


environmental


management and occupational safety management.


2


范围:


适用于公司设备的新增、使用、保养、检修、封存、报废及设备档案


管理。



2


Scope:


It


can


be


used


for


factory



s


new


equipment,


using,


maintaining,


examining


and


repairing,


sealing,


discarding


and


equipment


dossier


management.


3


职责:



3 Responsibility


3.1


机动部负责全部固定资 产存档、相关资料文件的传递,并且负责组织固定


资产验收等日常管理工作,监督固定资 产使用、保养情况,建立健全固定资产


台账。固定资产管理具体执行《固定资产管理制度 》




3.2


各部门、车间对本部门、车间的基础设施进行维护和管理。



3.1 Machinery power department is responsible for all files of fixed


assets,


transmit


of


relevant


documents


and


daily


management


like


examination


of


fixed


assets,


monitoring


of


its


application


and




maintenance.


The


management


of


fixed


assets


shall


be


in


accordance


with


Fixed Assets Management System


.


3.2


Each


department


and


workshop


shall


take


responsibility


of


the


maintenance and management of their infrastructure.


4


程序内容:



4 Procedure


4.1


基础设施的配置和验收



4.1 The allocation and acceptance check of infrastructure


4.1.1


依据产品实 现需要配置相应的基础设施,并按照《


固定资产管理制度



中新增固定资产、更新改造固定资产要求填写《


新增固定资产申请表





固定< /p>


资产更新改造申请单




经授权人审报后购置设施设备。


融资租入资产填写


《< /p>



营、租赁租入固定资产单


< p>



4.1.1 In accordance with the requirements about new and update fixed


assets


in


Fixed


Assets


Management


System,



fill


Equipment


Purchase


Apply


List


,


Fixed


assets


renewal


application


form


based


on


production


realization.


Authorized


person


shall


purchase


equipment


after


the


application of purchasing facilities is approved. For the financing


lease, fill in


Business,


Lease and Rent of Fixed Assets List.



4.1.2


采购的设备由各部门按照《固定资产管理制度》中固定资产验收要求实


施进厂验收、安装验收,并保存《


固定资产验收单


< p>
。固定资产验收不合格填写



固定资产验收(整< /p>



改)通知单》


,整改合格后重新验收。



4.1.2 Each department shall check the fixed assets that enter into the




factory. The acceptance shall strictly follow


Fixed Assets Management


System


. The Acceptance List of Fixed Assets shall be kept. For the


non-conformances,


Acceptance (Rectification) Notice of Fixed Assets



shall be filled. Reaccept after rectification.


4.2


设备的完好检查



4.2 Inspection of equipment


4.2.1


生产设备管理员每个季度都要对在用设备进行完好检查,

并编制填写




备完好评定表



,如果设备评定完好则挂“完好”标牌,否则挂“待修”标牌并< /p>


及时维修。生产设备管理员在进行完好检查时必须遵循以下标准:



1


)传动正常,变速齐全。



2


)系统灵敏可靠,滑动部位正常,安全防护正常。


3


)需要润滑的设备部位应处于润滑状态。



4


)电气系统装置齐全,安全可靠,性能灵敏。< /p>



5


)设备内外清洁,无油污,无生锈。



6


)制动限位灵敏安全可靠。



7


)如果设备满足以上条件(具体设备具体分析)才可悬挂完好标志牌 。



4.2.1


Production


equipment


administrator


should


inspect


equipment


every


three


months


and


comply


and


fill


in


Intact


Equipment


Bill


.


If


the


equipment runs completely, hanging up Intact Brand. Or, hanging up For


Repairing


Brand


and


maintain


in


time.


Production


equipment


administrator


should


be


accorded


this


following


standard


when


running


on


Intact


Inspection.


1)



Transmission in normal and variable speed is complete.




2)



The


system


is


flexible


and


reliable;


sliding


parts


and


safety


protection are normal.


3)



The lubricative equipment parts are on the state of lubrication.


4) Electrical system setting are compete, safe reliable and flexible


performance.


5) Inner equipment is clean, no greasy dirt and rust.


6) Brake spacing is flexible, safe and reliable.


7) If equipment accords with the above condition (specific equipment


should be specific analysis), hanging up Intact Brand.


4.2.2


设备完好检查流程



设备主管、管理员、维修工、车间主任确认设备,设备待修挂待修牌,安


排维修;设备完好,挂完好牌并填写《设备完好评定表》


;根据评定表对设备完


好率进行考核,填写《


车间设备完好率统计表



,设备主管审核,车间保存。



4.2.2 The procedures of equipment inspection


The equipment should be checked and affirmed by equipment manager,


administrator,


maintenance


worker


and


workhouse


director.


If


the


equipment


should


be


repaired,


hanging


up


for


repairing


brand


and


arranging


for


repair;


if


the


equipment


is


intact,


hanging


up


for


intact


brand


and


filling


Intact


Equipment


Evaluation


List


;


equipment


administrator


reviews


the


intact


equipment


according


to


the


List


,


filling


in


the


Statistical


Chart


of


Equipment


Intactness



which


reviewed


by equipment manager and then saved by workshop.


4.3


设备的使用





4.3 The use of equipment


4.3.1


操作者必须严格按照相关规程 操作。



4.3.1 Operator should be operated according to related rules.


4. 3.2


重要设备开机交班时要进行日常点检,做《


点检记录





4.3.2


When


shifting,


the


important


equipment


should


be


checked


and


then


fill


Checking Record


.


4.3.3


点检设备发现异常时要通知车间主任。由车间主任通知有关人员修理,


并由维修人员做好维修记录。



4.3.3


When


checking


equipment


fids


out


abnormal,


forming


workhouse


director immediately. Workhouse director will form related person to


repair and repairer fills


Maintaining Record


.

< br>4.3.4


设备日常保养标准:


1


清洁、


2


润滑、


3

< br>调整、


4


紧固。



4.3.4


Equipment


Daily


Maintenance


Standard:


Clean,


Lubricative,


Adjusting and Fastening.


4.3.5


具体要求:


1


、工具入箱。


2


设备内外整 洁,垃圾垃圾清理及时。



4.3.5 Specific demand: tools keep in tool case; inside and outside of


equipment should be clean and handle with rubbish in time.


4.3.6


设备点检流程


< p>
设备管理员制定《


设备润滑表》和《电气设备检查记录表

< br>》


,操作者按照要


求检查签字,设备管理员月底收回签字 ,车间存档。



4.3.6 Equipment checking procedure


Equipment


administrator


drafts


Equipment


Lubrication


Chart



and


Electrical Equipment Inspection Record


. The operator shall check the




signature on them as required. Equipment administrator shall recollect


the signed record and keep them in file by the end of the month.



4.4


设备的保养



4.4 Equipment maintenance


4. 4.1


维护周期:根据设备性能制定,为大型关键设备每月保养一次(日常润

< p>
滑、


擦拭、


清理卫生操作工完成)



对一般工序设备根据实际情况在一至三个月


内维护保 养一次


,


如焊机内部除尘等,


参加维护 保养人员由设备操作工和维修人


员共同执行完成。参加月度维护的人员:设备责任人、维 修工。



4.4.1 Maintenance period: According to equipment performance draws up


maintenance


period.


Large


key


equipment


should


be


maintained


once


a


month


(lubricative, clean and wipe by operator). Other equipment should be


maintained


every


one


or


three


month


according


to


actually


condition,


such


as


cleaning


up


dirt


inside


of


welding


machine.


This


work


will


be


carried


on by maintenance worker and equipment operator. Maintenance staff:


equipment responsible worker and maintenance worker.


4.4.2


维护内容:



4.4.2 Maintenance content:


1


)拆卸特定的部件、箱盖、防护罩等,彻底清扫和擦拭设备内外。



1)


Dismounting


specific


parts,


cover


and


shield


and


so


on,


clean


and


wipe


inside and outside of equipment.


2


)调整各部件配合间隙检查油位、油路是否畅通。螺栓是否松动,零部件是 否


缺损,如果损坏应及时更换。



2)


Adjusting


all


parts


coordinates


with


gap


oil


level


checking,


oil-way


-


-


-


-


-


-


-


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