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JOURNAL OF CONSTRUCTION ENGINEEING AND MANAGEMENT





MARCH/APRIL/115-- 121





LOCATION OPTIMIZATION FOR A GROUP OF TOWER CRANES


ABSTRACT:


A


computerized


model


to


optimize


location


of


a


group


of


tower


cranes


is


presented. Location criteria are balanced workload, minimum likelihood of conflicts with each


other, and high efficiency of operations. Three submodels are also presented. First, the initial


location


model


classifies


tasks


into


groups


and


identifies


feasible


location


for


each


crane


according to


geometric ‘‘closeness.’’ Second, the former task groups


are adjusted to yield smooth


workloads


and


minimal


conflicts.


Finally,


a


single-tower-crane


optimization


model


is


applied


crane


by


crane


to


search


for


optimal


location


in


terms


of


minimal


hook


transportation


time.


Experimental results and the steps necessary for implementation of the model are discussed.


INTRODUCTION


On


large


construction


projects


several


cranes


generally


undertake


transportation


tasks, particularly when a single crane cannot provide overall coverage of all demand


and


supply


points,


and/or


when


its


capacity


is


exceeded


by


the


needs


of


a


tight


construction schedule. Many factors influence tower crane location. In the interests of


safety


and


efficient


operation,


cranes


should


be


located


as


far


apart


as


possible


to


avoid


interference


and


collisions,


on


the


condition


that


all


planned


tasks


can


be


performed.


However,


this


ideal


situation


is


often


difficult


to


achieve


in


practice;


constrained work space and limitations of crane capacity make it inevitable that crane


areas overlap. Subsequently, interference and collisions can occur even if crane jibs


work


at


different


levels.


Crane


position(s)


tend


to


be


determined


through


trial


and


error, based on site topography/shape and overall coverage of tasks. The alternatives


for


crane


location


can


be


complex,


so


managers


remain


confronted


by


multiple


choices and little quantitative reference.


Crane


location


models


have


evolved


over


the


past


20


years.


Warszawski


(1973)


established a time- distance formula by which quantitative evaluation of location was


possible.


Furusaka


and


Gray


(1984)


presented


a


dynamic


programming


model


with


the objective function being hire cost, but without consideration of location. Gray and


Little


(1985)


optimized


crane


location


in


irregular-shaped


buildings


while


Wijesundera and Harris (1986) designed a simulation model to reconstruct operation


times


and


equipment


cycles


when


handling


concrete.


Farrell


and


Hover


(1989)


developed


a


database


with


a


graphical


interface


to


assist


in


crane


selection


and


location. Choi and Harris (1991) introduced another model to optimize single tower


crane


location


by


calculating


total


transportation


times


incurred.


Emsley


(1992)


proposed


several


improvements


to


the


Choi


and


Harris


model.


Apart


from


these


algorithmic approaches,


rule-based systems have also evolved to assist decisions on


crane numbers and types as well as their site layout





Assumptions


Site


managers


were


interviewed


to


identify


their


concerns


and


observe


current


approaches to the task at hand. Further, operations were observed on 14 sites where


cranes


were


intensively


used


(four


in


China,


six


in


England,


and


four


in


Scotland).


Time


studies


were


carried


out


on


four


sites


for


six


weeks,


two


sites


for


two


weeks


each, and two for one week each. Findings suggested inter alia that full coverage of


working


area,


balanced


workload


with


no


interference,


and


ground


conditions


are


major


considerations


in


determining


group


location.


Therefore,


efforts


were


concentrated


on


these


factors


(except


ground


conditions


because


site


managers


can


specify


feasible


location


areas).


The


following


four


assumptions


were


applied


to


model development (detailed later):



1.



Geometric layout of all supply (S) and demand (D) points, together with the type


and number of cranes, are predetermined.


2.



For


each


S-D


pair,


demand


levels


for


transportation


are


known,


e.g.,


total


number of lifts, number of lifts for each batch, maximum load, unloading delays,


and so on.


3.



The duration of construction is broadly similar over the working areas.


4.



The material transported between an S-D pair is handled by one crane only.


MODEL DESCRIPTION


Three steps are involved in determining optimal positions for a crane group. First, a


location generation model produces an approximate task group for each crane. This is


then adjusted by a task assignment model. Finally, an optimization model is applied to


each tower in turn to find an exact crane location for each task group.


Initial Location Generation Model


Lift Capacity and ‘‘Feasible’’ Area



Crane


lift


capacity


is


determined


from


a


radius-load


curve


where


the


greater


the


load,


the


smaller


the


crane’s


operating


radius.


Assuming


a


load


at


supply


point


(S)


with the weight


w,


its corresponding crane radius is


r.


A crane is therefore unable to


lift a load unless it is located within a circle with radius


r


[Fig. 1(a)]. To deliver a load


from (S) to demand point (D), the crane has to be positioned within an elliptical area



























(a)



















FIG.1. Feasible Area of Crane Location for Task



FIG. 2. Task

< p>


Closenness




enclosed by two circles, shown in Fig. 1(b). This is called the feasible task area.


The size of the area is related to the distance between S and D, the weight of the


load, and crane capacity. The larger the feasible area, the more easily the task


can be handled.


Measurement of ‘‘Closeness’’ of Tasks



Three


geometric


relationships


exist


for


any


two


feasible


task


areas,


as


illustrated in Fig. 2; namely, (a) one fully enclosed by another (tasks 1 and 2);


(b)


two


areas


partly


intersected


(tasks


1


and


3);


and


(c)


two


areas


separated


(tasks 2 and 3). As indicated in cases (a) and (b), by being located in area A, a


crane


can


handle


both


tasks


1


and


2,


and


similarly,


within


B,


tasks


1


and


3.


However,


case


(c)


shows


that


tasks


2


and


3


are


so


far


from


each


other


that


a


single tower crane is unable to handle both without moving location; so more


than one crane or greater lifting capacity is required. The closeness of tasks can


be


measured


by


the


size


of


overlapping


area,


e.g.,


task


2


is


closer


to


task


1


than task 3 because the overlapping


area between tasks 1 and 2 is larger than


that for 1 and 3. This concept can be extended to measure closeness of a task to


a task group. For example, area C in Fig. 2(b) is a feasible area of a task group


consisting of three tasks, where task 5 is said to be closer to the task group than


task 4 since the overlapping area between C and D is larger than that between C


and E. If task 5 is added to the group, the feasible area of the new group would


be D, shown in Figure 2(c).


Grouping Tasks into Separated Classes


If


no


overlapping


exists


between


feasible


areas,


two


cranes


are


required


to


handle each task separately if no other


alternatives



such as cranes with greater lifting capacity or replanning


of site


layout



are


allowed.


Similarly,


three


cranes


are


required


if


there


are


three


tasks


in


which


any


two


have


no


overlapping


areas.


Generally,


tasks


whose


feasible areas are isolated must be handled by separate cranes.


These initial tasks



are assigned respectively to different (crane) task groups


as the first member of the group, then all other tasks are clustered according to


proximity to them. Obviously, tasks furthest apart are given priority as initial


tasks. When multiple choices exist, computer running time can be reduced by


selecting tasks with smaller feasible areas as initial tasks. The model provides


assistance in this respect by displaying graphical layout of tasks and a list of


the size of feasible area for each. After assigning an initial task to a group, the


model


searches


for


the


closest


remaining


task


by


checking


the


size


of


overlapping area, then places it into the task group to produce a new feasible


area


corresponding


to


the


recently


generated


task


group.


The


process


is


repeated until


there are


no tasks remaining having an overlapping area within


the present group. Thereafter, the model switches to search for the next group


from


the


pool


of


all


tasks,


the


process


being


continued


until


all


task


groups


have


been


considered.


If


a


task


fails


to


be


assigned


to


a


group,


a


message


is


produced to report which tasks are left so the user can supply more cranes or,


alternatively, change the task layout and run the model again.


Initial Crane Location


When task groups have been created, overlapping areas can be formed. Thus,


the initial locations are automatically at the geometric centers of the common


feasible


areas,


or


anywhere


specified


by


the


user


within


common


feasible


areas.


Task Assignment Model


Group location is determined by geometric ‘‘closeness.’’


However, one crane


might


be


overburdened


while


others


are


idle.


Furthermore,


cranes


can


often


interfere with each other so task assignment is applied to those tasks that can be


reached by more than one crane to minimize these possibilities.


Feasible Areas from Last Three Sets of Input


shape and size of feasible areas, illustrated in


Fig. 9.


In this case study,


from


the


data and graphic output, the user may become aware that optimal locations led by test


sets 1, 2, and 3(Fig. 3) are the best choices (balanced workload, conflict possibility,


and


efficient


operation).


Alternatively,


in


connection


with


site


conditions


such


as


availability of space for the crane position and ground conditions for the foundation,


site boundaries were restricted. Consequently, one of the cranes had to be positioned


in


the


building.


In


this


respect,


the


outcomes


resulting


from


set


4


would


be


a


good


choice


in


terms


of


a


reasonable


conflict


index


and


standard


deviation


of


workload,


provided


that


a


climbing


crane


is


available


and


the


building


structure


is


capable


of


supporting this kind


of crane. Otherwise, set


5 results


would be preferable with


the


stationary tower crane located in the elevator well, but at the cost of suffering the high


possibility of interference and unbalanced workloads


CONCLUSIONS


Overall coverage of tasks tends to be the major criterion in planning crane group

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