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Knowledge of the stepper motor
What is a stepper
motor
:
Stepper
motor
is
a
kind
of
electrical
pulses
into
angular
displacement
of
the
implementing
agency.
Popular
little
lesson:
When
the
driver
receives
a
step
pulse
signal, it will drive
a stepper motor to set the direction of rotation
at a fixed angle (and
the
step
angle).
You
can
control
the
number
of
pulses
to
control
the
angular
displacement, so as
to achieve accurate positioning purposes; the same
time you can
control
the
pulse
frequency
to
control
the
motor
rotation
speed
and
acceleration,
to
achieve speed control purposes.
What kinds of stepper motor
sub-
:
In three
stepper motors: permanent magnet (PM), reactive
(VR) and hybrid (HB)
permanent
magnet
stepper usually two-
phase, torque, and smaller, step angle of 7.5
degrees or the general 15 degrees;
reaction step is generally three-phase, can
achieve
high torque output, step angle
of 1.5 degrees is generally, but the noise and
vibration
are large. 80 countries in
Europe and America have been eliminated; hybrid
stepper is
a mix of permanent magnet
and reactive advantages. It consists of two phases
and the
five-phase:
two-
phase
step
angle
of
1.8
degrees
while
the
general
five-phase
step
angle of 0.72 degrees generally. The
most widely used Stepper Motor.
What is
to keep the torque (HOLDING TORQUE)
How
much precision stepper motor? Whether the
cumulative
:
The general
accuracy of the stepper motor step angle of 3-5%,
and not cumulative.
Stepper motor to
allow the minimum amount of surface temperature
Stepper motor to allow the minimum
amount of surface
temperature
:
Stepper
motor
causes
the
motor
temperature
is
too
high
the
first
magnetic
demagnetization, resulting in loss of
torque down even further, so the motor surface
temperature
should
be
the
maximum
allowed
depending
on
the
motor
demagnetization
of
magnetic
material
points;
Generally
speaking,
the
magnetic
demagnetization
points are above 130 degrees Celsius, and some
even as high as 200
degrees Celsius, so
the stepper motor surface temperature of 80-90
degrees Celsius is
normal.
How to determine the stepper motor
driver DC power supply
:
A. Determination of the
voltage
Hybrid stepping
motor driver power supply voltage is generally a
wide range (such as
the IM483 supply
voltage of 12 ~ 48VDC), the supply voltage is
usually based on the
work of the motor
speed and response to the request to choose. If
the motor operating
speed higher or
faster response to the request, then the voltage
value is high, but note
that the ripple
voltage can not exceed the maximum input voltage
of the drive, or it
may damage the
drive.
B. Determination of
Current
Power
supply
current
is
generally
based
on
the
output
phase
current
drive
I
to
determine. If a linear power supply,
power supply current is generally preferable 1.1
to 1.3 times the I; if we adopt the
switching power supply, power supply current is
generally preferable to I, 1.5 to 2.0
times.
The main characteristics of
stepping motor
:
A stepper motor
drive can be added operate pulse drive signal must
be no pulse
when the stepper motor at
rest, such as
If adding the appropriate
pulse signal, it will to a certain angle (called
the step angle)
rotation. Rotation
speed and pulse frequency is proportional to.
2
Dragon
step
angle
stepper
motor
version
is
7.5
degrees,
360
degrees
around,
takes 48 pulses to complete.
3
stepper motor has instant start and rapid
cessation of superior characteristics.
Change the pulse of the order of 4, you
can easily change the direction of rotation.
Therefore, the current
printers,
plotters,
robotics, and so devices are the core
of the
stepper motor as the driving
force.
Stepper motor control example
We
use
four-phase
unipolar
stepper
motor
as
an
example.
The
structure
shown
in
Figure 1:
Four four-phase
winding leads (as opposed to phase A1 A2 B1 phase
phase B2)
and
two
public
lines
(to
the
power
of
positive).
The
windings
of
one
phase
to
the
power
of
the
ground.
So
that
the
windings
will
be
inspired.
We
use
four-phase
eight-beat
control,
ie,
1
phase
2
phase
alternating
turn,
would
enhance
resolution.
0.9 °
per step can be transferred to control the motor
excitation is transferred in order
as
follows:
If
the
requirements
of
motor
reversal,
the
transmission
excitation
signal
can
be
reversed.
2 control scheme
Control system block
diagram is as follows
The program uses AT89S51 as
the main control device. It is compatible with the
AT89C51, but also increased the SPI
interface and the watchdog module, which not
only
makes
the
debugging
process
becomes
easy
and
also
more
stable.
The
microcontroller in the
program mainly for field signal acquisition and
operation of the
stepper motor to
calculate the direction and speed information.
Then sent to the CPLD.
CPLD with
EPM7128SLC84-15, EPM7128 programmable logic device
of large-scale,
for the ALTERA
company's MAX7000 family. High impedance,
electrically erasable
and other
characteristics, can be used for the 2500 unit,
the working voltage of +5 V
.
CPLD
receives
information
sent
from
the
microcontroller
after
converted
to
the
corresponding control signal output to
the stepper motor drive. Put the control signal
drives the motor windings after the
input, to achieve effective control
of
the motor.
2.1 The
hardware structure of the motor drive
Motor drive using the following
circuit:
R1-
R8 in which
the resistance value of 320Ω.
R9
-
R12 resistance value
2.2KΩ.
Q1-Q4
as
Darlington
D401A,
Q5-Q8
for
the
S8550.
J1,
J2
and
the
stepper
motor
connected to the six-
lead
。
Advantages
and disadvantages of stepper motor
Advantages
1. The motor rotation angle
is proportional to the number of pulses;
2.
When the motor stopped with a maximum torque (when
the winding excitation
time);
3.
Since the accuracy of each step in the three per
cent to five per cent, and the
error
will not accumulate to the next step and thus has
better positional accuracy and
repeatability of movement;
4. Excellent
response from the stop and reverse;
5. In the
absence of brush, high reliability, it just
depends on the life of the motor
bearing life;
6. Motor response only
determined by the number of input pulses, which
can be
used open loop control, which
makes the motor and control structure can be
relatively
simple
System
cost
7.
Just
load
directly
connected
to
the
motor
shaft
can
also
be
extremely
slow
synchronous rotation.
8. Speed is
proportional to the pulse frequency, and thus a
relatively wide speed
range.
Shortcomings
1. If not
properly controlled prone to resonance;
2. Difficult operation to a higher
speed.
3. Difficult to obtain high
torque
4. There is no advantage in
terms of volume weight, low energy efficiency.
5.
Over
load
will
destroy
the
synchronization,
the
work
will
be
issued
when
high-
speed vibration and noise.
Stepper
motor drive requirements
(1)
to
provide
fast
rise
and
fall
of
current
speed,
the
current
waveform
as
close
as
possible rectangle.
For the period ended with the release
of the loop current flow, to reduce the winding
ends of the back electromotive force,
to accelerate the current decay.
(2)
rhyme with higher power and efficiency.
Stepper
motor
driver,
which
is
the
control
pulse
signal
emitted
into
the
angular
displacement of the stepper motor, or:
the control
system sends a
pulse
signal
each
through the stepper motor drive to
rotate a step angle. That is the stepper motor
speed
is
proportional
to
the
frequency
and
pulse
signals.
Therefore,
the
frequency
control
pulse signal, to be
precise motor speed control; control the number of
step pulses to
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