-
锂离子电池技术英文词句
2.3
assembly line
process(5/15)
流水线工艺
film loading-vacuum on-film folding-
sliding jig backward-top cutting-sliding jig
forward-
vacuum off-film unloading
放上包装膜—抽真空—包装膜折叠
-
分切夹心的后端
-
剪掉顶部
-
分切夹心的前段
-
释放
真空
-
拿下包装膜
station
岗位
two station
两个岗位
folding
折叠
guide type
指导方式
top cutting
顶部剪切
knife
刀片
2.3 assembly line
process(6/15)
流水线工艺
j/r loading-vacuum on-j/r jig backward-
bottom former up-upper former down-
放极组
-
抽真空
-
极
组夹具放在后端
-
模板末端在上面
-<
/p>
顶端在下面
-
heating
forming-former up,down-j/r jig forward-vacuum
off-j/r unloading
加热模板
-
模板上下翻转
-
极组夹具朝前
-
释放真空
-
取下极组
station
two station
岗位
两个岗位
heating forming
pressing time,preset timer
加热模板
施压时间
施压次数
temperature thermocouple
温度热电耦
time:mmin,2~max.3sec
时间:
press force
:40~50kg
压力
temperature:150
℃
温度
2.3 assembly
line process(7/15)
流水线工艺
film loading-fim clamp-sliding jig
backward-edge pushing-tab clamp-tab unclamp-
放上包装膜
-
包装夹具
-
分切极组末端
-
整边
< br>-
放极耳夹具
-
卸下极耳夹具<
/p>
sliding jig forward-cell
unloading
分切极耳前端
station
two station
heat sealing
top
热封
sealing thickness control(micrometer)
热封厚度控制(毫米)
sealing control
pressing time,preset timer
热封控制
施压时间
施压次数
precision
regulator
精度校准
temperature, thermocouple
温度热电耦
time
:min.2~max.3sec
时间
press force:250kg
压力
temperature:18
0~250
℃
第
1
页
温度
2.3 assembly
line process(9/15)
流水线工艺
cell loading-vacuum on-sliding jig
backward-side cutting-feeding-tab cutting-
放上电芯
-
抽真空
-
滑动夹心后端
-
裁边
-
流入下工序
-
剪极耳
< br>
sliding jig forward-cacuum off-cell
unloaing
滑动夹心前端
-
释
放真空
-
取下电芯
station
two
station
side cutting
knife
side cutting force
100kg
tab cutting
knife
tab cutting force
100kg
2.3 assembly line
process(10/15)
流水线工艺
cell loading-sliding jig backward-
vacuum pad down-open-needle down-e/l
filling(e/l-needle up-needle up-vacuum
pad up-sliding jig forward-cell
unloading
station
two station
e/l
supply
3kuter
sub-tank on equipment
metering pump
hi -bar pump,hbd-2bc-17
accuracy; under
3.0;
±
0.1g
ocer
3.0;
±
3.5g
2.3
assembly line
process(11/15)
流水线工艺
cell loading-sliding jig backward-jig
backward-jig up-vacuum(vacuum chamber)-
放上电芯
-
滑动夹心后端
-
夹心向后
-
再向上
-<
/p>
抽真空
-
sealing block
forward-sealing
热封前端
-
密封
--sealing
block backward-jig down-silding jig forward-cell
loading-formation
热封后端
-
夹心翻
转向下
-
滑动夹心前端
-
取下电芯
-
成型
station
two station
vacuum source
740mmhg pump
sealing control
pressing time
preset tiomer
pressing force, precision
regulator
temperature,
thermocouple
热电偶
time:min.3~max4sec
press
force:250kg
temperatrure:180~250
℃
2.3 assembly line
process(12/15)
流水线工艺
cell loading-conveyor drive-numbering-
numbering-head down-vacuum on-
放上电芯
-
启动传送带
-
编号码
-
编号码
-
电芯朝下
-
抽真空
head
up-head forwward-head down-vacuum purge-head up-
cell unloading
电芯朝上
-
电芯朝前
-
电芯朝下
-
真空净化
-
电芯朝上
p>
-
取下电芯
speed controller motor 25W
numbering
ink jet printer
cell unloading
magacine
2.3 assembly line
process(13/15)
流水线工艺
piercing-cell loading-sliding jig
backward-jig up-vacuum°assing-
穿透
??
-
放电芯
-
滑动夹心后端
-
夹心向上
-
抽真空
&
脱气
sealing block forward-sealing-sealing
block backward-jig down-sliding jig forward-cell
loading
第
2
页
热封前端
-
热封
–
热封
后端
-
滑动夹心前端
–
取电芯
station
two
station
piercing
∮
6hole
vacuum
source
750mmhg pump
sealing
comtrol
pressing time ,preset timer
pressing force,preision
regulator
调整压力
tem
perature,thermocouple(
温度热电偶
)
time:
min.3~max.4sec
时间
press
force:250kg(
压力
)
t
emperature:180~250
℃
(
< br>温度
)
2.3
assembly line
process(14/15)
流水线工艺
cell loading-vacuum on-sliding jig
backward-cutter down-cutting-cutter up-
放电芯
-
抽真空
-
< br>滑动夹心后端
-
切割刀具向下
-
切割
-
切割刀具向上
< br>
sliding jig forward-vacuum off-cell
loading
滑动夹心前端
-
释
放真空
-
取下电芯
电池封口
--
cutting(
切断
)
knife(
刀
)
2.3 assembly line
process(15/15)
流水线工艺
cell loading-ist folding-2nd folding-
heat pressing-3nd folding-4th folding(sicing)
放电芯
-
第一次折叠
-
第二次折叠
-
热压
-
第三次折叠
-
p>
第四次折叠
cell
unloading
取下电芯
manual-loading-2st foliding-heat
pressing-3nd folding-4th folding
手工
–
放上
-
第二次折叠
-
热压
-
第三次折叠
-
第四次折叠
cell
transfer
linear transfer
folding actuator
pneumatic
actuator
heat
pressing
pressing time,preset timer
pressing force
precision
regulator
temperature, thermocouple
time:min.2~max.3 sec
press
force:40kg
temperatrure:80~100
℃
2.3 assembly
line process(1/6)
流水线工艺
jelly roll supply-jelly roll loading-
cell alignment-tab straightening-
提供极组<
/p>
-
放上极组
-
电
芯排列好
-
将极耳伸直
sealant sealing(sealant film
supply)-sealant sealing(sealant film supply)-final
sealing-
密封胶密封(密封膜供给)
-
密封胶密封(密封膜供给)
-
最终的密封
sealant film check-tab forming-
jelly roll unloading(ng unloading)
检验密封
膜
-
极耳成型
-
取下极组
2.3 assembly line
process(2/6)
流水线工艺
al-foil supply-pre
heating(contact)-pouch forming---pouch punch out-
??
—
供应箔(铝塑膜???)
-
预热(连接)
-
成
型成袋状
-
袋状膜冲压打孔
pouch loading(pouch pin hole
check)-pouch loading-ist folding-lst folding-2nd
folding-
第
3
页
放上袋状膜(检验针孔)
-
放上袋状膜
-
第一
次折叠
-
第二次折叠
top cutting(ng unloading)-jelly roll
insertion(jelly roll alignment-jelly roll
loading)
—
剪掉顶部
—
插入极组(调整极组
-
放上极组)
3nd folding-pre heat
sealing-package unloading
第三次折叠
< br>-
预热密封
—
取下包好的电芯<
/p>
2.3 assembly line
process(3/6)
流水线工艺
cell loading-lst top sealing--2nd top
sealing-top cooling-side sealing-side cooling-
放上电芯
-
第一次顶部密封
< br>-
第二次顶部密封
-
顶部冷却<
/p>
—
封边
—
两边冷
却
side cutting-short check-
cell unloading-ng unloading
裁边
-
测短路
—
取下电芯
—
ng
< br>是什么啊???
package loading-
pre weighing-package opening-e/l filling(e/l
dispensing
e/l supply tank)
放上包装好的电芯
—
预称重
—
打开电芯
---
注液(分配电解液
电解液供给罐)
--lst
vacuum-2nd vacuum --lst sealing-2nd sealing-plst-
weighing-package unloading-
第一次抽真空
---
第二次真空
---
第一次密封
---
第二次密封
---<
/p>
???
---
称重
---
取下电芯
package
loading-package aging--formation
放上电芯
---
电芯老化
-----
化成
cell loader-cell-loading-piercing-
vacuum°assing heat sealing-2nd sealing-
装电芯设备
-
电芯
-
装上电芯
—
穿透(??)
-
抽真空
&
脱气
热封
—
第二次密封
side trimming-cell unloading
修边
---
取下电芯
cell
loading-lst folding-2nd folding-3rd folding-4th
folding-5th folding(sizing)-
放电芯
---
第一次折叠
---
第二
次折叠
---
第三次折叠
---
第四次折叠
---
第五次折叠(量尺寸)
p>
5th folding(sizing)-tab
cutting-height&vision check-final weighging-final
weighting-
第五次折叠(量尺寸)
---
剪极耳
---
检验高度
&
视觉
---
最后称重
ng rejection-cell unloading-cell
unloading-cell palleticing
挑选,排除
---
取下电芯
---
(用托盘)搬运电芯???
1.1
assembly line specification
–
products
流水线特殊产品
can type(
壳体类型
)
aluminum can(A3003)
铝壳(材质
A3003
)
conventional prismatic type ,not oval
type
传统的方型,不是椭圆型
model of cell
电池型号
basic design model:xx-yy
—
zz
基本设计型号:
XX-YY-ZZ
range
范围
w:30~34mm t:4.0
~10mm
h:40~67mm
宽:
厚:
高:
cathode
tab
正极耳
AL,t0.08~0.12mm,w3/4mm
铝带,厚度
0.08~0.12mm
宽度
3/4mm
welding to top cap with
ultrasonic welder
用超声波焊接机超焊在极片头部
anode tab
负极耳
p>
ni,t0.08~0.12mm,w3/4mm
镍带,厚度
0.08~0.12mm
宽度
3/4mm
welding to top cap with resistance
spot
welder
用阻抗点焊机
焊在极片头部
can seam
welding
壳盖的缝隙焊接
side welding
侧面焊接
top insulator
顶部绝缘片
injection
molded
注液模具
bottom
tape wrapping
底部贴胶纸
pp-tape,same as
j/r wrapping tape, roll,w:28~32mm
t:0.05~0.10mm o.d:200mm core id:3inches
for xx30zz width 28mm,for xx34zz width
32mm
fill port welding
补焊砂眼
AL Ball (Al050,
∮
1.37
±
0.03mm),lase
r seam welding
激光焊接
e/l filling accuracy
精确注液量
under 3.0g; ±
0.1g
over
3.0g ±
3.5g
r/l filling volume:1~7g
注液量范围
1~7g
model
change
exchange tool,jig, carrier&
tray
搬运工具,夹具,搬运盒
&
托
盘
option:only carrier&tray
(others:sutomatically
adiusted
其它:适当调整
)
tray
托盘
jr
极组
(
256pcs),can
壳
(300pcs),cap
盖帽
(100pcs),(rivet)
all trays are prepared user
第
4
页
1.2
assembly line
specification
–
equipment
流水线特殊设备
line tact
time
流水线标准工时
2.0(30ppm)
Drive
mechanism
发动装置
cam,ac servo
drive&air actuator
electrical power
电源
286
kva,3p-380v±
10%,50hz±
1hz
pneumatic source
气源
13300l/min,0.6mpa (include
welding jig cooling
包括焊接模具冷却
)
nitrogen gas
氮气
285 l/min,
0.6mpa(for laser welding shield
gas
激光焊接防护气
)
laser
cooling water
激光焊冷却水
320
l/min,below25
℃
fume collector
烟、气收集罐
400cfm,explosion-proof type for al-
fume,outdoor type
fume suction main
piping
抽气主管道系统
4
inch
exhaust
piping
排气管道系统
5inch
dry air
piping
干燥气管道系统
5inch
dry chamber(total)
干燥室
20.78m3
total
weight
总重量
14.
8ton(approx
大概
),(not include
laser welder
不包括激光焊接机
)
floor load
场地负荷
1500kg/m2
dry
room height
干燥室高度
2500mm(min)
can seam
welding
壳盖的缝隙焊接
side
welding
侧面焊接
,welding speed
焊接速率
10~15mm/sec.(approx)
cartesian robot stage
electrolyte filling
process
注电解液工序
40station-80
jig index unit,vacuum
真空
&pressurize
加压
elctrolyte filling
range
注液范围
depend
on internal dead space of cell
design
根据电池设计内部的绝对空间
hbd-2bc series of hibar pum, japan
hibar
leak check
测漏
differential
pressure check system,100pa
max.
不同压力测试系统,最大为
100pa
accuracy:+/-0.5%
精确度
need test actual work
需要通过实际操作测量
2.1
assembly parts name&composition
ball-
top cap
assembly
盖板流水线
(t/c)--top insu
lator
顶部绝缘片
(t/l)-cathode
正极耳
(al-tab
铝带
)-anode
负极耳
(ni-
tab
镍带
)-
bottom
tape
底部胶纸
(b/t)-jelly
roll
极芯
(j/r)-aluminum
can
铝壳
2.2
assembly process basic
specification
装配过程概述
3.1 prismatic lib assembly process
bottom
tape
底部胶纸
-jelly
roll
insertion
极芯入壳
-top
insulator
顶部绝缘片
-ta
b
forming
极耳修整
-top-
cap
welding
顶部极耳焊接
-
top cap
folding
极耳折叠
-top cap
setting
卡极耳
-seam
welding
焊缝焊接
-leak
check
测漏
-electrolyte
filling
注液
-
ball
insertion
压钢珠
-fill port
welding
补焊砂眼(???)
3.2 assembly line process(1/8)
can supply
供应壳
non dust paper
tray
无尘的纸盘
can
tray size
装壳的盘子尺寸
270*212*22/32h
tray
capacity
盘子容量
423048-450can/tray
343450-496can/tray
(suppiled by user)
stack
volume
堆叠范围
48/50h:8tray
65/67h:6tray
can
supply
供应壳体
-can
loading
放上壳体
-can
check
检验壳体
-jelly
roll
loading
放上极芯
(ng
reject-bottom
tape
check
检验底部胶纸
-bottom
tape
wrapping
贴底部胶
纸
-jelly
roll
supply
供应极芯
-from <
/p>
winder
从卷绕
机
< br>)-jelly roll centering
极芯放在正中央
-jelly roll
insertion
插入极芯
-
insertion height
check
检验极芯入壳高度
-ng reject
第
5
页
j/r supply
极芯供应
tray from
winder
来自卷绕机的盘子
j/r tray
size
放极芯盘子的尺寸
540*540*50h
j/r
capacity
容纳极芯的数量
48/50h:40*8=320/tray
65/67h:40*6=240/tray supplied by user
stack volume
堆叠范围
8 tray
tray
handling
盘子搬运
using manual
cart
用手推车
bottom
tape
底部胶纸
pp
tape,roll
core
size
标准尺寸
3 inch paper
core
b/t color
底部胶纸颜色
blue or
green
兰色或绿色
b/t
check
检验底部胶纸
color
sensor
颜色传感器
3.2
assembly line process(2/8)
tab
< br>straightening
拉直极耳
—
tab
position
check
检查极耳位置
—
top
insulator
insertion
插入绝缘片
(t/I
escapement
镊子??
—
top insulator supp
ly
供应绝缘片
)
—
< br>T/I presence check
检查绝缘片
—
tab fo
rming
极耳修
整
—
j/r
final
insertion
极芯入壳
—
t/c
welding
盖板焊接
(ni
p>
tab
镍带
)
—<
/p>
(t/c
direction
che
ck
检查盖板方向
—
top
cap supply
盖板供应
)
p>
—
al tab welding
铝带超焊
—
cap/tab welding
check
检验焊接是否牢固
—
tab folding
极耳折叠
—<
/p>
t/csetting&check
固定、检验盖板
—
ng reject
top cap
supply
盖板供应
tray from cap
ass
’
y m/c
cap
tray size
装盖板盘子的尺寸
340*240*18h
cap
capacity
能装盖板的数量
18*6=108 cap/tray
stack volume
堆叠范围
24 tray(2592 cap)
j/r final
insertion
极芯入壳
include j/r
insertion height
check
包括检验极芯入壳高度
ni-tab
welding
焊接镍带
resistance spot welding,2points
< br>阻抗点焊机,
2
点
include welding
current monitor
包括焊接电流监控器
al-tab
welding
铝带超焊
ultrasonic
welding
超声波焊接
40khx/800w/branson brand
top
insulator
顶部绝缘片
pull
check
拉力测试
cap height
check
盖板高度检验
t/c
setting check
检验盖板牢固性
setting height
check
检验固定的高度
3.2 assembly line process(3/8)
height
check#1
高度检
验
1#
—
pre
spot
welding
预点焊
p>
—
height
check#2
高度检验
2#
—
ng
reject
排除不合格
品??
—
seam welding#1
焊缝焊接<
/p>
1#
—
seam welding#2
焊缝焊接
2#
—
seam welding#3
焊缝焊接
3#
—
seam
welding#4
焊缝焊接
4# (jig cooling
模具冷
却
)
—
short
check
测短路
—
ng
reject
排除不合格品
pre
spot welding
预点焊
laser spot
welder
激光点焊机
,3-points
50w/2-fiber,1system(supplied by user)
height check#1
高度检验
1#
check the top
cap setting height
检查盖板固定的高度
height check#2
高度检验
2#
check the top
cap welded height
检查盖板焊接高度
seam welding
缝隙焊接
laser welder
激光焊接机
,10~15mm/sec,700w/2-fiber,
4systems
require speed down for
34xxyy
对于
34xxyy
< br>需减速
models (prevent against
overheat
预防过热
)supplied by
user
jig cooling
模具冷却
vortex tube,using
compressed air
热交换管道,采用压缩气体
air pressure
0.65mpa (minimum)
气压
shield gas
supply
保护气供应
nitrogen
gas,0.65mpa18/min
氮气
with digital
flow meter
数显流动仪表
fume
collector
烟气收集罐
400 cfm,1.5kw,amanl/japan
explosion proof,outdoor
type
户外气体排放装置
short check
测短路
lcr
meter
3.2 assembly line process(4/8)
第
6
页
vacuum out
释放真空
p>
—
equilibrium
平衡状态
—
leak detection
测漏
—
vent
排除气体
—
ng reject
排除不合格品
leak check
procedure
测漏程序
atm
osphere
气体
—
vacuum<
/p>
抽真空
—
equilibrium
平衡状态
—
detection
测漏
—
leaked
cell
漏气电芯
—
normal
cell
正常电芯
leak
check
测漏
differential
pressure,100pa max..
不同压力测试系统,最大为
100pa
vacuum out-100kpa
max.
释放真空
leak
detection time .
测漏时间
using master
cell
采用好的电芯
accura
cy:+-0.5%
精确度
cell
handling
搬运电芯
8
cells,simultaneously check
8
只电芯,同时检查
3.2 assembly line
process(5/8)
pre
weighing
预称重
—
cell
loading
放上电芯
—
e/l d
ispensing
电解液分配
—
va
cuum/vent
抽真空
/
排气
p>
—
vacuum
抽真空
—
pressurize
加压<
/p>
—
vent
排气
—
cell unloading
取下电芯
—
post
weighting
快速称重
—
ng
reject
electrolyte
supply
供应电解液
drum
桶
,200 liter
using nitrogen
gas
使用氮气
, 0.02~0.04mpa
sub-tank in
equipment
装置内的储槽
,3 liter
metering pump
抽吸仪表
hibar pump,japan hibar
hbd-2bc series*2
vacuum
抽真空
-700mmhg,(max.-740mmhg)
suction
capacity
抽吸泵容量
310/min.
r5c
0040e*02,busch/germany
德国??
Pressurize
加压
nitrogen
gas
氮气
,0.15~0.2mpa
Weighing
称重
load-
cell,6digits,nmb/japan
日本
Display
显示
;000.00g
nozzle cleaning
清洗喷嘴
nitrogen gas blow
out
用氮气吹
,0.15~0.2mpa
for blow out the remained
e/l
把剩余的电解液吹出来
process time
工序工时
128sec (max)
filling accuracy
注液精确度
under
3.0g;
±
0.1g
小于
3.
0g
,±
0.1g
over
3.0g;
±
3.5%
大于
3.0g;
±
3.5%
3.2
assembly line process(8/8),al ball type
cleaning
paper
supply
供应纸巾
-cap face
cleaning
清洁盖帽表面
-cleaning
paper supply
供应纸巾
-
cap face wet
cleaning
盖帽表面除湿
-solvent
dispenser
溶剂给料器
-fill port
cleaning
清洁注液孔
-
cleaning
paper
supply
供应纸巾
-ball <
/p>
insertion
钢珠插入
-ball
supply
钢珠供应
-ball
press
压钢珠
-ball
height
check
检验压钢珠的高度
--ball
seam
weldi
ng
钢珠缝隙焊接
-welding
check
焊接检验
-uv
glue
dispensing
UV
胶水给料
-ng
reject-uv
curing
紫
外光固化
????
-cell
unloading
取下电芯
cleaning
paper
清洁纸巾
non-dust
paper,roll,width 14mm
无尘纸巾,卷,
14mm
宽
3
inch paper core
ballsupply
钢珠供应
bowl feeder
钢珠进料器
requies testing by the actual
sample
目前测试样版
ball
press force
压力
35~40kgf
seam
welding
定位焊接方法
laser seam
welder,6.5mm/sec
激光焊接工作
350w/-fiber,1
system
焊接系统
(supplied by
user)
适当调整
第
7
页