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附件一
外文原文
Causes of
engine cylinder
Causes and
prevention of engine cylinder
The
engine cylinder, refers to the inner wall of the
cylinder longitudinal mechanical
scratches
and
obvious
scratches
in
the
range
of
motion
of
the
piston
ring,
serious
when produce melting
wear, resulting in failure engine is difficult to
start or to stall.
Cylinder is a major
accident engine.
The
fundamental
reason
of
cylinder
is
oil
film
is
difficult
to
form
between
the
cylinder
wall
and
piston
ring,
piston,
resulting
in
poor
lubrication,
and
even
the
emergence of dry friction phenomenon.
There are many concrete and the reasons for
such a situation, boils down to roughly
three aspects:
The reason of piston
group
1 piston ring gap is too small.
If the piston ring gap, gap or the back side of
the gap
is too small, the engine piston
ring heating expansion card dead, and the wall of
the
cylinder pressure is very tight, or
broken piston ring, easily in the cylinder wall
out
the slot.
2 piston pin
down. As the piston pin circlip not installed or
fall off, break, piston pin
out of the
channeling in the movement, it is easy to pull the
inner wall of the cylinder,
causing
leakage of cylinder gas into the crankcase.
The 3 piston cylinder matching
clearance is too small or too large. If the bad
material,
manufacturing
size
error
is
too
large,
or
the
piston
pin
piston
assembly
after
deformation, with the gap caused by the
piston and the cylinder is too small, the heat
expansion after being stuck, then
strain cylinder wall.
4 piston ring
serious carbon deposit. Excessive carbon
deposition caused by piston
ring bond
or killed in the ring groove, and the coke is a
hard abrasive, in the cylinder
wall
into a longitudinal groove.
5 serious
eccentric cylinder piston. Because of rod bending
and twisting deformation,
connecting
rod shaft, crankshaft, piston pin seat parallelism
and coaxiality deviation
is
too
large,
causing
the
piston
is
obviously
cylinder,
will
accelerate
the
wear
of
piston ring, the piston and cylinder
wall, formation damage of oil film.
The
causes of cylinder sleeve
1 cylinder
roundness, cylindricity tolerance exceeds the
allowable range, so that the
piston
and
the
cylinder
seal
of
high
temperature
is
greatly
reduced,
the
gas
in
the
cylinder
down,
destruction
of
oil
film
between
the
piston
and
the
cylinder
wall,
causing scuffing of cylinder bore.
2
cylinder
in
the
process
of
assembly
deformation.
For
example:
the
cylinder
end
protruding
amount
is
too
large,
installing
cylinder
head
after
the
cylinder
pressure
deformation;
liner
waterproof
ring
is
too
coarse,
pressed
into
the
body
causing
deformation, are easy to cause the
cylinder.
The reason to use aspects
1 in the assembly using the cylinder
and cylinder and piston size does not match.
The 2 air filter is
not
sealed, so that the filtration
effect
of variation,
inhalation of
dust, sand and other
impurities in
the air cylinder, the
formation of abrasive wear.
Experiments
show that, if every day in a few grams of dust,
wear of cylinder liner
will increase by more than 10 times.
3 grinding badness. The new machine or
overhauled engine, there are many micro
uneven in the cylinder liner, piston
and piston rings and other parts of the surface,
the
lubrication
oil
film
is
difficult
to
form.
Without
running
immediately
into
the
high
load operation, is easy to cause cylinder and
other accidents.
4 often starting at
low temperature. Engine
cold
start,
the lubricating oil
viscosity,
poor mobility, in the inner
wall of the cylinder is difficult to form
effective oil film.
According
to
the
research
department
of
the
test,
the
diesel
engine
in
the
cooling
water
temperature
below
30
℃
load
operation,
cylinder
wear
sleeve
parts
is
the
normal temperature of 5
~ 7 times.
The
5
engine
overheating.
When
the
cooling
system
to
poor
maintenance,
or
overload
operation,
machine
temperature
is
too
high
and
not
only
parts
of
the
mechanical
strength
decreased,
and
the
lubricating
oil
film
cylinder
wall
can
not
form. Parts of the piston thermal
expansion, easy to get stuck in the cylinder
liner,
the consequences are often
piston partially melted, cylinder wall is broken,
forcing
the engine flameout.
In
actual
use,
scuffing
is
often
affected
by
several
factors.
For
example,
without
running the engine
cold start immediately after into the full load
operation, it is easy
to cylinder
accident.
The main measures to prevent
scuffing the:
1 of the new machine and
overhaul the engine, you must first run, which is
in good
lubricating
conditions,
in
accordance
with
the
speed
from
low
to
high,
load
to
principle,
carefully
follow
the
running-in
procedure,
and
then
put
into
formal
operation
of
the
load.
2
in
accordance
with
the
instructions
for
use,
gap
and
gap
between
the
proper
selection
of
piston
skirt
and
cylinder
liner,
piston
ring
gap.
In
addition,
the
repair
must
hold
the
piston
cylinder
offset
this,
at
the
same
time
to
ensure the dimensional accuracy of
cylinder sleeve.
3 to maintain the
normal temperature of cooling water in 70
℃
~ 95
℃
, avoid engine
overheating. Should take measures
before the start of the preheating winter.
4
reasonable
operation
engine,
do
not
overload
operation,
don't
start
banging
accelerator, not water.
5
strengthen air filter maintenance, prevent dust
suction cylinder.
6 maintain good
lubrication system, prevent mechanical impurities
and coke mixed
with oil and aggravate
the cylinder liner wear
。
附件二
外文翻译
发动机拉缸的原因
发动机拉缸的原因及预防
发动机拉缸,是指气缸内壁在活塞环的运动范围内出现明显的
纵向机械划
痕和刮伤,
严重时发生熔着性磨损,
造成发动机启动困难或者自行熄火的故障。
拉缸是发动机的一种重大事故。
p>
气缸壁、活塞和活塞环表面都具有一定的硬度和表面粗糙度。柴油机在
< br>正常运作时,气缸壁、活塞、活塞环各摩擦副之间有一层润滑油膜,起着润滑、
冷
却、清洗、密封和支承作用,保证活塞在上下高速运动时,处于液体摩擦或
边界摩擦。当
由于某种原因,摩擦副之间润滑油膜受到局部的破坏,气缸与活
塞环组在润滑不良或有硬
微粒存在的情况下相互运动时摩擦增大,则在该处因
温度升高而膨胀,产生热力凸起现象
。使之熔融粘着、撕脱、并逐步扩展造成
熔着磨损,如果油膜能及时恢复或硬颗粒能去除
使凸起区域冷却恢复正常那么
仍可保持运转稳定。如果油膜恢复迟缓或硬质颗料仍然存在
则发生恶性循环,
使熔着扩展,导致大范围异常磨损,使气缸壁、活塞、活塞环急速受到
严重损
伤,呈现熔融流动状态,显示不均匀、不规则的边缘沟痕和皱褶。而造成这种
p>
状况的具体原因有多种,归结起来大致有三个方面:
活塞组方面的原因
1.
活塞环间隙过小。如果活塞环的开口间隙、
边间隙或背间隙过小
,发动
机工作时活塞环受热膨胀卡死,与气缸壁压得很紧,或者活塞环折断,很容易
p>
在气缸壁上拉出沟槽。
2.
活塞销窜出。
由于活塞销卡簧未装或脱落、
折断,
活塞销在运动中窜出,
很容易拉伤气缸内壁,造成气
缸窜气至曲轴箱。
3.
活
塞的配缸间隙过小或过大。
如果活塞的材质不良、
制造尺寸误差
过大,
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