-
Design principle and analyses
of the motion
characteristics
of4H-2type peanut harvester
Shang
Shuqi,Wang Jiangang,Wang Fangyan,Liu
Shuguang,Jiang Yuanzhi
(EngineeringSchool,LaiyangAgricultural
University,Laiyang,Shandong265200,China)
Abstract:
The structure,
working principle and design of main parts of the
4H-2
type peanut harvester were
described andanalyzed, and the kinematics model of
the
main
work
parts
was
founded.
On
the
basis
of
the
optimized
structure,
therepresentative tracks of the work
parts were
described by means of
Visual Basic
and
SPSS
software
and
the
machinefunction
characteristics.
The
theoretical
foundation has
been provided for further study of this kind of
machines.
Key words:
Peanut
harvester; design principle; motion
characteristics
CLC number:
S225.73
Document
Code:
A
Article
ID:
1002-6819(2005)01-0087-05
1 Introduction
The peanut is one of the main oil
plants in the world, which is only inferior to
soybean
but
ranks
the
second
for
oil
production
and
international
a
long
time,
the
planting, harvesting and processing of
peanut were mostly completed by manual work.
It is a piece of labored work with low
efficiency, which affects the peanut production
seriously. Especially in the last few
years, as the transferring surplus
rural labors to
urban areas, the
contradiction of each link of peanut production is
more intensifying,
the mechanization of
the peanut production becomes particularly
important.
It
has
been
a
long
time
for
researching
and
developing
the
peanut
harvesters
in
developed countries, it
is a typical representative that the LP-2 type
peanut harvester
and peanut combine
harvester of
and
PH-2
type
peanut
harvester
of
Michigan
in
Netherlands.
The
development
of
peanut
harvester
in
China
is
later
than
that
in
developed
countries,
perhaps
the
beginning
of
the
1960s.
Since
the
1970s,
many
representative
mimic
peanut
harvesters were
introduced into China such as the Dongfeng 69
type, 4HW-800 type
and
4H-150
type
peanut
harvester
products
bring
convenience
for
harvesting peanut, but the structure of
all current harvesters adopted the two steps of
harvest
principle
—
scoop
and
separating
chain
combine
together.
These
machines
have to match with
the medium-big power tractors. It is not only
complex in structure,
higher
manufacturing costs, more power consumption, poor
reliability, but also higher
harvesting
loss
rate,
peanut
vines
spread
disorderly,
and
inconvenient
for
manual
collection.
It
is
not
suitable
for
the
current
requirement
of
peanut
harvesting
and
results in that the harvesting of
peanut is almost completed by manual work at
present.
The mechanization level of
peanut harvesting affected the development of the
peanut
production seriously.
2 Structure design of the peanut
harvester
Analysis of the whole machine structure
4H-2
type
peanut
harvester
combines
with
the
advanced
method
of
planting
and
agricultural
requirement,
which
can
harvest
two
rows
at
one
working
stroke.
It
matches with the 8.8~13.0 kW small
four-wheel tractors. 4H-2 type peanut harvester
is
composed
of
gaging
wheel,
transmission
shaft,
eccentric
wheel,
pitman,
long
rocker-arm,
erect
axis,
harvesting
parts,
long
pitman,
rocker-arm,
mounting
device
and frame etc. The figure 2 shows its
structure.
wheel
coupling
ission
shaft
xis
rocker-arm
pitman
ng
device
-arm
axis
ter
part
ricwheel
t part
Fig.2
Diagram of
peanut harvester
The
driving power needed of the work parts of 4H-2
type peanut harvester comes
from the
PTO of tractor. When the machine with tractor goes
forward, the PTO drives
eccentric
wheel
11
pass
through
joint
coupling
2
and
transmission
shaft
3.
Then
eccentric
wheel 11 drives long rocker-arm 5 to move pass
through pitman 12. As erect
axis 4 and
harvest parts 13 are made together, rocker 8 with
long pitman 6 and long
rocker-arm 5
constitute an inverse parallelogram mechanism,
therefore harvest parts
10
and
13
swing
with
erect
axis
4
and
9
with
the
same
frequency
and
angle
but
contrary direction. The working process
is: the scoops 10 and 13 digging the peanut
out and moving the peanut backward,
while the lengthways grids continuously make
the
fanlike
swing,
and
then
break
the
admixture
of
soil
and
peanuts.
By
this
movement the heavy soil
sinks down via the grids, and the lighter peanut
moves up,
so
that
peanut
is
separated
from
soil
well.
The
peanut
is
moving
rearward
continuously,
finally
even
laying
on
the
excavated
ground,
so
it
is
convenient
for
manual collection.
3
:
Function
characteristics of the harvester
The swing-digging principle
and the inverse
parallelogram
mechanism have been
successfully
created
and
applied
to
4H-2
type
peanut
harvester.
It
had
broken
the
traditional way which is scoop and
separate chain to combine together for harvesting.
(1) 4H-2 type
peanut harvester should be matched with the small
four-wheel tractors
which
are
very
universal.
Its
design
is
reasonable,
with
reliable
working,
steady
function,
convenient
adjustment,
higher
adaptability,
and
this
machine
can
work
in
various fields and harvest all kinds of
peanut.
(2)
In
harvesting
process,
plastic
film
was
not
broken
and
easy
collected
with
the
peanut
stalks. There is none leavings of them on the
ground.
(3)
As
created
the
swing-digging
principle,
the
whole
resistance
and
the
power
consumption of the harvester have been
reduced. By means of the swing function, the
soil with heavy specific gravity
sinking passes through the grids, and the peanut
with
lighter
specific
gravity
moves
up,
so
that
the
loss
rate
of
peanut
was
reduced
remarkably.
4H-2 type peanut harvester is the new
typical agricultural implement for the small
scale farms of China and more suitable
for Chinese peanut production. This harvester
has the simpler structure and lower
price. Its various performance indexes are
superior
to the Standard of technique
indexes for peanut harvesting in China. It can
bring more
economic benefit to the
customers.
References
[1]
Duan
Shufen,
Hou
Wenguang.
The
world
peanut
production
and
the
trade
outlook[J]. Chinese agriculture
bulletin,1990,6(2):21-25.
[2]
Tao
Shouxiang.
The
present
condition
and
outlook
of
peanut
high
yield
in
Shandong province[J]. Peanut science
and technology,1993,2:26-29.
[3]
Chen
Chuanqiang.
The
broadcast
lecture
of
the
mechanization
of
peanut
technique
production[R].
The
agriculture
machinery
extension
center
of
Shandong
province,2000.
[4]
The
comprehensive
mechanization
technique
of
peanut
production.
The
agricultural technique
extension center of Shandong province,1999.
[5]
Zhao
Ming,
et
al.
Peanut
production
machinery[M].
The
publishing
house
of
Hebei
province,1981,81-90.
[6]
Sun
Yanhao.
The
peanut
production
&
cultivation.
The
gold
shield
publishing
house,1991,61-80.
[7]
Peanut
Institute of Shandong province. Peanut [ M ].
Jinan: Science &Technique
Publishing
House of Shandong Province,1982,46-52.
-
-
-
-
-
-
-
-
-
上一篇:干股赠与协议标准样本
下一篇:tcl二层网管型交换机常用功能设置方法[2]