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英文翻译
Traction machine
As
power
provider
for
lift,
traction
machine,
also
called
main
machine,
is
composed
of
motor,
brake, geared machine
and seat.
It is a drive to
make car move by means of the friction between
traction
rope
and
sheave.
According
to
whether
the
geared
machine
is
provided
or
not,
it
is
classified
into geared and gearless types.
Geared
traction machine
Geared traction
machine
is widely used in cargo lift,
passenger lift and service lift with speed of not
more than 2.0m/s.
To
reduce working noise and enhance
stability, worm gear is normally used as geared
drive.
Such
machine is composed of motor, worm,
gear, brake, rope and seat, as shown is figure
2-1.
Main parameters, such as lift load
and speed are determined by Hp and speed of
traction machine,
worm and gear
numbers, gear ratio, diameter of traction machine,
rope grooves and traction ratio
(traction mode).
For lifts adopting geared
traction machine, the relationship between lift
speed, traction gear ratio,
traction
machine diameter, traction motor speed is as
follows:
Where:
v
—
lift speed
(
m/s
)
D
—
diameter of
traction machine
(
m
)
N
—
motor speed (r/min)
?
y
—
traction
ratio
(
traction
mode
)
?
j
—
gear ratio
For example:
Given
the
fact
that
sheave
diameter
of
traction
sheave
is
0.8m,
motor
speed
is
1500r/min,
reduction ratio
is 53:3, gear ratio is 2:1, what is lift speed?
D=0.8m
,
N=1000r/min, ?
y
=2/1,
?
j
=53/3
From the given conditions, we learn
that D=0.8m
,
N=1000r/min, ?
y=2/1, ? j=53/3.
According
to
above mentioned formula, we can
calculate that
:
As
power
provider
v<
/p>
?
πDN
3
.<
/p>
14
?
0.8
?
1480
?
?
1
.
75m
/
s
2
53
60
i
y
i
j
60
?
?
1
3
p>
for
lift
movement,
traction
machine
features
complicated
operation
procedures,
among
which
is
involved
with
frequent
start-up,
brake,
clockwise
and
counterclockwise
rotation.
Due
to
constantly
changing
load,
working status of
traction machine is characteristic of repetitious
short time operation, electrical
control
and
regeneration.
Therefore,
with
low
start-up
current,
large
start-up
torque,
mechanically rigid features and low
noise, it is required that traction machine should
not only be
adapted
for
frequent
start-up,
brake,
but
also
start
up
and
function
well
when
power
oltage
fluctuates within normal range. Being
special machine for lift, traction machine is
characteristic of
complicated
operation, whose Hp can be calculated through
following formula:
Where:
P
—
shaft Hp of traction
machine (kw)
G
—
rated load of
car (kg)
α—
offsetting coefficient
η—
total
mechanical efficiency
v
—
lift speed
(
m/s
)
For
lift
with
geared
traction
machine,
if
worm
gear
is
Archimedes
type,
total
mechanical
efficiency
ranges
from
0.5
to
0.55;
for
lift
with
gearless
traction
machine,
total
mechanical
efficiency ranges
from 0.75 to 0.8.
For
example:
For
an
AC
two-speed
lift
whose
rated
load
is
2000kg
and
rated
speed
is
0.5m/s,
worm
gear
is
Archimedes type, rated
speed of motor is 960r/min, what is hp of motor?
According to
G = 200
0kg, α=
0.5
,
v
=
0.5m/s
,
η= 0.5
, we
can calculate by inputting given
values.
Geared
traction
machine
is
classified
into
AC
and
DC
types.
W191
traction
machine
is
AC
frequency-
variable
motor.
Currently,
besides
worm
geared
machine,
bevel
and
star
geared
machines are also available.
Gearless traction machine
P
?
G(1
?
α)v
2000
?
(1
?
0.5)
?
0.5
?
?
9.8kw
102η
102
?
0.5
Gearless
traction machine is used in lifts with speed of
more than 2.0m/s. With traction sheave
fixed in motor shaft, this traction
machine is simple in structure without any
mechanical geared
machine.
Specially designed for manufactured for
lift, traction motor is suitable for lift
operation
and classified into speed-
variable DC and frequency-variable AC motor.
In figure 2-2 is shown an AC frequency-
variable gearless traction machine.
This
machine
needs
much
more
brake
torque
than
geared
machine
when
it
is
manufactured,
therefore, it
needs a rather bigger brake. Gearless traction
machine is more often than not used in
compound winding drive, therefore,
force applied on traction sheave, compound winding
sheave
and bear is much larger than
that on traction machine; corresponding shaft is
of longer diameter.
With no geared
machine, it has longer usage life.
Permanent
–
magnet synchronous gearless traction machine
We
can’t
help
mentioning
the
application
of permanent
–
magnet
synchronous
gearless
traction
machine in lift.
With the rapid development of traction
technology in lift, more and more lifts
without machine room are adopting
permanent
–
magnet
synchronous gearless trailing technology.
For
lifts
without
machine
room,
there
is
no
need
to
enlarge
well
dimensions,
simplifying
and
beautifying
construction, saving cost, especially the
application value of such lifts is enhanced by
Brake
Traction
sheave
Motor
图
2
-2
无齿轮曳引机
DAF290
Figure 2-2 Gearless
traction machine DAF
low
noise, high efficiency and power economization,
and what distinguishes lifts without machine
room from others lies in the permanent
–
magnet synchronous
gearless traction machine.
In figure 2-3 is shown
PMS425AL permanent
–
magnet
synchronous gearless traction machine
used in Thyssen
’s lifts
without machine room.
The
traction machine is flat in structure, so only a
very small space is needed between well
walls and car to complete installation.
With gearless
design , motor torque directly passes
on to traction sheave, combined with static
friction of
non-deceleration part,
driving efficiency can exceed 90%; besides, due to
low rotation speed,
traction machine
runs with low noise and is free from vibration.
The traction machine has two
mechano-
electronic brakes, therefore, the other brake can
provide sufficient jerk force to stop car
with 100% rated load if one brake fails
to function.
Characteristics of permanent
–
magnet synchronous
gearless traction machine:
●
Comfortable riding;
●
Low running
noise;
●
High
efficiency;
●
Low
load of electrical devices;
●
Convenient and
reliable maintenance, without
need to
change oil, eliminating oil leakage;
●
Easy to replace
assembly, with exterior brake;
●
Wide range of
setting and installation in
traction
machine.
Composed of springs, brake block with
liner, brake
arm
and
magnet-iron,
magnetic
brake
is
most
frequently
used
in
traction
machine,
as
shown
in
figure
2-4
.
When
magnetic
coil
is
power
on,
brake
will release; when magnetic coil is power off,
brake block will produce torque,
relying on springs pressed tightly on brake gear.
Brake function
Brake has two
functions:
In
case
of
power
cut-off,
brake
can
make
lift
stop
automatically.
When
brake
engages,
deceleration of
lift should not exceed that produced by overspeed
governor or needed to stop car
on
buffer.
If
lift
is
in
normal
operation
with
speed
of
more
than
1m/s,
lift
is
usually
decelerated
through
electrical control before mechanical
brake engages.
When lift stops moving,
brake should guarantee that lift remains
stationary under 125%~150%
rated load.
Brake does not release
until lift starts moving.
Characteristic of brake
When
lift runs, i.e. motor is power-on,
brake will release; when lift stops,
i.e.
motor is power-off, brake will
engage.
Mounting position
For
geared lift, brake is mounted between
motor and geared machine (see
figure2-5),
i.e. on high-
speed shaft.
Small brake
torque is needed by high-speed
shaft, so that brake dimensions can be
reduced.
Gearless
traction
machine
adopts
adapter,
i.e.
is
adaptor
disk
etween
motor
and
geared
machine,
as
shown in figure 2-6.
Brake gear is arranged on worm
gear
side instead of on motor side, to ensure that lift
can also stop in case of ruptured
adapter.
Cast into one with traction
rope, brake gear of gearless traction machine is
directly mounted on
traction
machine
shaft.
As
a
main
safety
part
of
lift
system,
brake
has
an
direct
impact
on
comfortable
ride
and
accurate
leveling.
During
lift
operation,
to
achieve
comfortable
ride
and
accurate leveling, such factors can be
adjusted as brake release time, brake release time
and brake
torque size.
To
reduce
brake
engage,
release
time
and
noise,
it
is
required
the
gap between
two
magnets
in
coils be proper rather than too wide.
The smaller the gap between
brake block and gear is, the
better.
Brake block should not
touch rotating gear after brake releases.
Traction sheave
Traction
sheave is shown in figure 2-7.
Geared
traction sheave is located on side of
geared machine. Operators stand on the
shaft
side of motor, facing motor.
Left-placed traction machine is the
one
with sheave on the left of geared machine; while
right-placed traction machine is the
one with sheave on the
right of geared
machine, as shown in figure 2-8.
Traction sheave of gearless traction is
directly connected with
motor.
Traction machine suport
Soldered by cast iron or secion iron
with steel board, traction machine support is a
seat that
connects motor, brake and geared
machine.
Parts of tractrion
machine are mounted on the
support,
facilating transportaion, installation and
adjustment.
When lift is
installed, the support
will be fastened
on two parallel H-stell beams with designated
specification that serve to bear
weight.
Main
performance and application requirement of
traction machine
Take geared traction
for instance, we will give a briefing on typical
requirement.
Traction
sheave diameter D should be more than 40d (d is
diameter of traction rope)
Traction
sheave diameter
Where:
D
—
Traction sheave diameter
in mm
v
s
—
Traction rope rated speed
in m/s
i
—
Gear ratio
n
—
Motor rated speed in r/min
Fore
example:
Given
the
fact
that
traction
ratio
is
1:1,
rated
speed
is
1.75m/s,
I
=
25:1,
n=1326r/min, rope
diameter is 13mm, what is diameter of traction
sheave?
Given the fact that
i = 25
∶
1
,
n=1326 r/min,
Traction ratio
is 1/1, therefore, lift rated speed is traction
rope rated speed
v
s
= 1.75m/s,
Fill in the formula 2-3
with these values,
Traction rope
diameter d = 13mm, so 40d = 13×
40=520mm
Obviously, 630>520mm
Since 630mm traction machine diameter
meets D>40d, a conclusion can be drawn that
traction
machine diameter can be 630mm.
Reliable traction brake
When
lift is moving upwards, offsetting coefficient
should be 40% of car weight plus 150% rated
load.
During
10-minute travel, no slipping should occur between
brake gear and brake block.
Given the
fact that conditions stated in 2-7-2 is met, the
minimum engage voltage of brake and
6
p>
?
10
4
?
v
s
i
60000<
/p>
?
1
.
75
p>
?
25
D
?
?
?
630mm
πn
3
.
14
?<
/p>
1326
maximum release voltage should be 80%
and 55% lower than rated voltage of magnet
respectively;
time delay of brake
engage should not exceed 0.8s.
Brake blocks should be mounted in two
groups; if either of them does not work, brake can
still
obtain sufficient brake force to
make car with rated load decelerate.
When traction machine is running with
empty load at high speed, dB(A) surface value
measured
(mean
value
of
values
measured
1
meter
from
the
top,
front,
left
and
right
of
traction
machine
respectively) should
not exceed 67db(A).
When traction
machine is running with 20~40% of rated load,
valid value of retortion shocking
speed
of output shaft should be less than 1mm/s.
Traction machine should be inspected in
factory prior to shipment.
Power-on continuity should
be 40% in inspection, clockwise and
counter clockwise rotation with empty load should
run well,
with cycling time not less
than 3 min, travel lasting 2 hours.
Working conditions of traction machine:
Sea level should not exceed 1000
meters.
Temperature of machine room
should remain at 5~40
℃
.
Monthly
ambient
relative
humidity
should
not
more
than
90%,
meanwhile
minimum
average
temperature should
not exceed 25
℃
.
Deviation between voltage supply
fluctuation and rated voltage should not exceed
±
7%.
Ambient air should not
contain corrosive and inflammable air.
Neither lubricant nor other substances
should be applied on traction rope.
Quality of car and counterweight as
well as the angle of traction rope should meet
formula 1-1 in
1-3-4-1.
For
V groove,
For
semicircular groove or groove with cut,
Where:
? —
Friction coefficient of traction rope in groove;
β—
Tangent angle of groove
with cut or semi circular
groove
,
β=0
(see figure
2-7).
γ—
Angle
of
V-groove
on
traction sheave (see figure 2-7).
μ—
Friction
μ=
0.09
coefficient
between traction rope and
sheave
,
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