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English
Robot developed in
recent decades as high-tech automated production
equipment.
Industrial
robot
is
an
important
branch
of
industrial
robots.
It
features
can
be
programmed
to
perform
tasks
in
a
variety
of
expectations,
in both
structure and performance advantages of their own
people and
machines,
in
particular,
reflects
the
people's
intelligence
and
adaptability.
The
accuracy
of
robot
operations
and
a
variety
of
environments the ability to complete
the work in the field of national
economy
and
there
are
broad
prospects
for
development.
With
the
development
of
industrial
automation,
there
has
been
CNC
machining
center,
it
is
in
reducing
labor
intensity,
while
greatly
improved
labor
productivity.
However,
the
upper
and
lower
common
in
CNC
machining
processes
material,
usually
still
use
manual
or
traditional
relay-controlled semi-automatic device.
The former time-consuming and
labor
intensive,
inefficient;
the
latter
due
to
design
complexity,
require more
relays, wiring complexity, vulnerability to body
vibration
interference,
while
the
existence
of
poor
reliability,
fault
more
maintenance problems
and other issues. Programmable Logic Controller
PLC-controlled robot control system for
materials up and down movement
is
simple, circuit
design is reasonable,
with a strong anti-jamming
capability,
ensuring
the
system's
reliability,
reduced
maintenance
rate,
and improve work
efficiency.
Robot
technology
related
to
mechanics,
mechanics,
electrical
hydraulic technology, automatic control
technology, sensor technology
and
computer
technology
and
other
fields
of
science,
is
a
cross-disciplinary
integrated technology.
First, An
overview of industrial manipulator
Robot is a kind of positioning control
can be automated and can be
re-
programmed to change in multi-functional machine,
which has multiple
degrees of freedom
can be used to carry an object in order to
complete
the
work
in
different
environments.
Low
wages
in
China,
plastic
products
industry,
although
still
a
labor-
intensive,
mechanical
hand
use
has
become
increasingly
popular.
Electronics
and
automotive
industries
that
Europe
and
the
United
States
multinational
companies
very
early
in
their
factories
in
China,
the
introduction
of
automated
production.
But
now
the
changes
are
those
found
in
industrial-intensive
South
China,
East
China's
coastal areas, local
plastic processing plants have also
emerged in
mechanical
watches began to become increasingly interested
in, because
they have to face a high
turnover rate of workers, as well as for the
workers to pay work-related injuries
fee challenges. With the rapid
development of China's industrial
production, especially the reform and
opening
up
after
the
rapid
increase
in
the
degree
of
automation
to
achieve
the
work
piece
handling,
steering,
transmission
or
operation
of
brazing,
spray
gun,
wrenches
and
other
tools
for
processing
and
assembly
operations
since,
which
has
more
and
more
attracted
our
attention.
Robot
is
to
imitate
the manual part of the action,
according to a given program, track and
requirements
for
automatic
capture,
handling
or
operation
of
the
automatic mechanical devices.
In
real
life,
you
will
find
this
a
problem.
In
the
machine
shop,
the
processing
of
parts
loading
time
is
not
annoying,
and
labor
productivity
is
not
high,
the
cost
of
production
major,
and
sometimes
man-made
incidents will
occur, resulting in processing were injured. Think
about
what
could
replace
it
with
the
processing
time
of
a
tour
as
long
as
there
are
a
few
people,
and
can
operate
24
hours
saturated
human
right
The
answer
is yes, but the robot can come to
replace it. Production of mechanical
hand
can
increase
the
automation
level
of
production
and
labor
productivity; can
reduce labor intensity, ensuring product quality,
to
achieve
safe
production;
particularly
in
the
high-
temperature,
high
pressure,
low
temperature,
low
pressure,
dust,
explosive,
toxic
and
radioactive
gases
such
as
poor
environment
can
replace
the
normal
working
people.
Here
I
would
like
to
think
of
designing
a
robot
to
be
used
in
actual
production.
Why would a
robot designed to provide a pneumatic power:
pneumatic
robot refers to the
compressed air as power source-driven robot. With
pressure-driven and other energy-driven
comparison have the following
advantages:
1.
Air
inexhaustible,
used
later
discharged
into
the
atmosphere, does not
require recycling and disposal, do not pollute the
environment.
(Concept
of
environmental
protection)
2.
Air
stick
is
small,
the
pipeline
pressure
loss
is
small
(typically
less
than
asphalt
gas
path
pressure
drop
of
one-
thousandth),
to
facilitate
long-distance
transport.
3.
Compressed
air
of the
working
pressure is
low
(usually
4
to
8
kg
/
per
square centimeter), and
therefore moving the material components and
manufacturing
accuracy
requirements
can
be
lowered.
4.
With
the
hydraulic
transmission,
compared to its faster action and reaction, which
is one
of
the
advantages
pneumatic
outstanding.
5.
The
air
cleaner
media,
it
will
not degenerate, not easy
to
plug the pipeline.
But there are also
places
where
it
fly
in
the
ointment:1.
As
the
compressibility
of
air, resulting
in
poor
aerodynamic
stability
of
the
work,
resulting
in
the
implementing
agencies as the
precision of the velocity and not easily
controlled. 2.
As the use of low
atmospheric pressure, the output power cannot be
too
large; in order to increase the
output power is bound to the structure
of the entire pneumatic system size
increased. With pneumatic drive and
compare
with
other
energy
sources
drive
has
the
following
advantages:
Air
inexhaustible,
used
later
discharged
into
the
atmosphere,
without
recycling and disposal, do not pollute
the environment. Accidental or a
small
amount of leakage would not be a serious impact on
production.
Viscosity
of
air
is
small,
the
pipeline
pressure
loss
also
is
very
small,
easy long-distance
transport. The lower working pressure of
compressed
air, pneumatic components
and therefore the material and manufacturing
accuracy requirements can be lowered.
In general, reciprocating thrust
in 1
to 2 tons pneumatic economy is better. Compared
with the hydraulic
transmission, and
its faster action and reaction, which is one of
the
outstanding
merits
of
pneumatic.
Clean
air
medium,
it
will
not
degenerate,
not
easy
to
plug
the
pipeline.
It
can
be
safely
used
in
flammable,
explosive and the
dust big occasions. Also easy to realize automatic
overload protection.
Second
,
The
composition of mechanical hand
mechanical
hand
Robot
in
the
form
of
a
variety
of
forms,
some
relatively
simple,
some
more
complicated,
but
the
basic
form is
the
same
as
the
composition
of
the
Usually
by
the
implementing
agencies,
transmission systems, control systems
and auxiliary devices composed.
1.
Implementing agencies
Manipulator
executing agency by the hands, Wrists, arms,
pillars.
Hands
are
crawling
institutions,
is
used
to
clamp
and
release
the
workpiece, and similar
to human fingers, to complete the staffing of
similar
actions.
Wrist
and
fingers
and
the
arm
connecting
the
components
can be up and
down, left, and rotary movement. A simple
mechanical hand
cannot wrist. Pillars
used to support the arm can also be made mobile as
needed.
2. Transmission The
actuator
Transmission
The
actuator
to
be
achieved
by
the
transmission
system.
Sub-transmission
system
commonly
used
manipulator
mechanical
transmission,
hydraulic
transmission,
pneumatic
and
electric
power
transmission and other
drive several forms.
3. Control System
Manipulator
control
system's
main
role
is
to
control
the
robot
according to certain procedures,
direction, position, speed of action,
a
simple
mechanical
hand
is
generally
not
set
up
a
dedicated
control
system,
using only trip switches, relays,
control valves and circuits can be
achieved dynamic drive system control,
so that implementing agencies
according
to
the
requirements
of
action.
Action
will
have
to
use
complex
programmable robot controller, the
micro-computer control.
Three,
mechanical
hand
classification
and
characteristics
Robots
are
generally
divided
into
three
categories:
the
first
is
the
general
machinery
does
not
require
manual
hand.
It
is
an
independent
not
affiliated
with
a
particular
host
device.
It
can
be
programmed
according
to the needs of
the task to complete the operation of the
provisions. It
is characterized with
ordinary mechanical performance, also has general
machinery, memory, intelligence ternary
machinery. The second category
is the
need to manually do it, called the operation of
aircraft. It
originated in the atom,
military industry, first through the operation
of
machines
to
complete
a
particular
job,
and
later
developed
to
operate
using
radio
signals
to
carry
out
detecting
machines
such
as
the
Moon.
Used
in
industrial
manipulator
also
fall
into
this
category.
The
third
category
is dedicated
manipulator, the main subsidiary of the automatic
machines
or automatic lines, to solve
the machine up and down the work piece
material and delivery. This mechanical
hand in foreign countries known
as
the
Hand
which
is
the
host
of
services,
from
the
host-driven;
exception
of
a
few
outside
the
working
procedures
are
generally
fixed,
and
therefore
special.
Main
features:
First,
mechanical
hand
(the
upper
and
lower
material
robot,
assembly
robot,
handling
robot,
stacking robot, help robot, vacuum
handling machines, vacuum suction
crane,
labor-saving
spreader,
pneumatic
balancer,
etc.).Second,
cantilever
cranes(cantilever
crane,
electric
chain
hoist
crane,
air
balance
the
hanging,
etc.)Third,
rail-type
transport
system
(hanging
rail,
light rail, single
girder cranes, double-beam crane) machinery,
Four,
Application
and
development
of
industrial
manipulator
Application of
hand Manipulator in the mechanization and
automation
of
the
production
process
developed
a
new
type
of
device.
In
recent
years,
as electronic technology, especially
computer extensive use of robot
development and production of high-tech
fields has become a rapidly
developed a
new technology, which further promoted the
development of
robot,
allowing
robot
to
better
achieved
with
the
combination
of
mechanization and automation. Although
the robot is not as flexible as
staff,
but it has to the continuous duplication of work
and labor, I do
not
know
fatigue,
not
afraid
of
danger,
the
power
snatch
weight
characteristics when
compared with manual large, therefore, mechanical
hand has been of great importance to
many sectors, and increasingly has
been
applied
widely,
for
example:
(1)Machining
the
work
piece
loading
and
unloading, especially in the automatic
lathe, combination machine tool
use is
more common.(2)In the assembly operations are
widely used in the
electronics
industry,
it
can
be
used
to
assemble
printed
circuit
boards,
in
the
machinery
industry
.It
can
be
used
to
assemble
parts
and
components.
(3)The working conditions may be poor,
monotonous, repetitive easy to
sub-
fatigue
working
environment
to
replace
human
labor.(4)May
be
in
dangerous situations,
such as military goods handling, dangerous goods
and
hazardous
materials
removal
and
so
on.(5)Universe
and
ocean
development.(6)Military
engineering
and
biomedical
research
and
testing.
Help
mechanical hands: also known as the balancer,
balance suspended,
labor-saving
spreader,
manual
Transfer
machine
is
a
kind
of
weightlessness
of
manual
load
system,
a
novel,
time-saving
technology
for
material handling
operations booster equipment, belonging to kinds
of
non-standard
design
of
series
products.
Customer
application
needs,
creating
customized
cases.
Manual
operation
of
a
simulation
of
the
automatic machinery, it can be a fixed
program draws
﹑
handling
objects
or
perform
household
tools
to
accomplish
certain
specific
actions.
Application of
robot can replace the people engaged in monotonous
﹑
repetitive or
heavy manual labor, the mechanization and
automation of
production,
instead
of
people
in
hazardous
environments
manual
operation,
improving working
conditions and ensure personal safety.
The
late
20th
century,
40,
the
United
States
atomic
energy
experiments,
the first use
of radioactive material handling robot, human
robot in a
safe
room
to
manipulate
various
operations
and
experimentation.
50
years
later,
manipulator
and
gradually
extended
to
industrial
production
sector,
for the temperatures, polluted areas,
and loading and unloading to take
place
the
work
piece
material,
but
also
as
an
auxiliary
device
in
automatic
machine tools, machine tools, automatic
production lines and processing
center
applications, the completion of the upper and
lower material, or
From
the
library
take
place
knife
and
so
on
according
to
fixed
procedures
for the
replacement operation. Robot body mainly by the
hand and sports
institutions.
Agencies
with
the
use
of
hands
and
operation
of
objects
of
different
occasions, often there are
clamping
﹑
support and
adsorption
type
of
care.
Movement
organs
are
generally
hydraulic
pneumatic
﹑
electrical device drivers. Manipulator
can be achieved independently
retractab
le
﹑
rotation
and
lifting
movements,
generally
2
to
3
degrees
of
freedom. Robots are widely used in
metallurgical industry, machinery
manufacture,
light
industry
and
atomic
energy
sectors.
Can
mimic
some
of
the staff and arm motor function, a
fixed procedure for the capture,
handling objects or operating tools,
automatic operation device. It can
replace
human
labor
in
order
to
achieve
the
production
of
heavy
mechanization and
automation that can operate in hazardous
environments
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