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外文出处:
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Manufacturing
Engineering and Technology
—
M
achining
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外文原文
Manipulator
Robot developed in recent decades as
high-tech automated production equipment.
Industrial rob
ot is an important branch
of industrial robots. It features can be
programmed to perform tasks in a
variety of expectations, in both
structure and performance advantages of their own
people and mac
hines, in particular,
reflects the people's intelligence and
adaptability. The accuracy of robot
operat
ions and a variety of
environments the ability to complete the work in
the field of national econom
y and there
are broad prospects for development. With the
development of industrial automation,
t
here has been CNC machining center, it
is in reducing labor intensity, while greatly
improved labo
r productivity. However,
the upper and lower common in CNC machining
processes material, usua
lly still use
manual or traditional relay-controlled semi-
automatic device. The former time-
consum
ing and labor intensive,
inefficient; the latter due to design complexity,
require more relays, wiring
complexity,
vulnerability to body vibration interference,
while the existence of poor reliability,
fa
ult more maintenance problems and
other issues. Programmable Logic Controller PLC-
controlled
robot control system for
materials up and down movement is simple, circuit
design is reasonable,
with a strong
anti-jamming capability, ensuring the system's
reliability, reduced maintenance rate,
and improve work efficiency. Robot
technology related to mechanics, mechanics,
electrical hydrau
lic technology,
automatic control technology, sensor technology
and computer technology and oth
er
fields of science, is a cross-disciplinary
integrated technology.
First, an
overview of industrial manipulator
Robot is a kind of positioning control
can be automated and can be re-programmed to
change in
multi-functional machine,
which has multiple degrees of freedom can be used
to carry an object i
n order to complete
the work in different environments. Low wages in
China, plastic products ind
ustry,
although still a labor-intensive, mechanical hand
use has become increasingly popular.
Elect
ronics and automotive industries
that Europe and the United States multinational
companies very e
arly in their factories
in China, the introduction of automated
production. But now the changes are
those found in industrial-intensive
South China, East China's coastal areas, local
plastic processing
plants have also
emerged in mechanical watches began to become
increasingly interested in, beca
use
they have to face a high turnover rate of workers,
as well as for the workers to pay work-
relate
d injuries fee challenges.
With the rapid development of China's
industrial production, especially the reform and
opening
up after the rapid increase in
the degree of automation to achieve the workpiece
handling, steering,
transmission or
operation of brazing, spray gun, wrenches and
other tools for processing and asse
mbly
operations since, which has more and more
attracted our attention. Robot is to imitate the
ma
nual part of the action, according to
a given program, track and requirements for
automatic capture
, handling or
operation of the automatic mechanical devices.
In real life, you will find this a
problem. In the machine shop, the processing of
parts loading ti
me is not annoying, and
labor productivity is not high, the cost of
production major, and sometime
s man-
made incidents will occur, resulting in processing
were injured. Think about what could
rep
lace it with the processing time of
a tour as long as there are a few people, and can
operate 24 hour
s saturated human right?
The answer is yes, but the robot can come to
replace it.
Production of mechanical
hand can increase the automation level of
production and labor produ
ctivity; can
reduce labor intensity, ensuring product quality,
to achieve safe production;
particularl
y in the high-temperature,
high pressure, low temperature, low pressure,
dust, explosive, toxic and
radioactive
gases such as poor environment can replace the
normal working people. Here I would
l
ike to think of designing a robot to
be used in actual production.
Why would
a robot designed to provide a pneumatic power:
pneumatic robot refers to the
comp
ressed air as power source-driven
robot. With pressure-driven and other energy-
driven comparison
have the following
advantages: 1. Air inexhaustible, used later
discharged into the atmosphere, do
es
not require recycling and disposal, do not pollute
the environment. (Concept of environmental
p
rotection) 2. Air stick is small, the
pipeline pressure loss is small (typically less
than asphalt gas pa
th pressure drop of
one-thousandth), to facilitate long-distance
transport. 3. Compressed air of the
working pressure is low (usually 4 to 8
kg / per square centimeter), and therefore moving
the mate
rial components and
manufacturing accuracy requirements can be
lowered. 4. With the hydraulic
t
ransmission, compared to its faster
action and reaction, which is one of the
advantages pneumatic
outstanding. 5.
The air cleaner media, it will not degenerate, not
easy to plug the pipeline. But ther
e
are also places where it fly in the ointment: 1.
As the compressibility of air, resulting in poor
aer
odynamic stability of the work,
resulting in the implementing agencies as the
precision of the velo
city and not
easily controlled. 2. As the use of low
atmospheric pressure, the output power can not
be too large; in order to increase the
output power is bound to the structure of the
entire pneumatic
system size increased.
With pneumatic drive and compare with
other energy sources drive has the following
advantage
s:
Air
inexhaustible, used later discharged into the
atmosphere, without recycling and disposal, do
not pollute the environment. Accidental
or a small amount of leakage would not be a
serious impa
ct on production. Viscosity
of air is small, the pipeline pressure loss also
is very small, easy long-d
istance
transport.
The lower working pressure
of compressed air, pneumatic components and
therefore the materi
al and
manufacturing accuracy requirements can be
lowered. In general, reciprocating thrust in 1
t
o 2 tons pneumatic economy is better.
Compared with the hydraulic
transmission, and its faster action and reaction,
which is one of th
e outstanding merits
of pneumatic.
Clean air medium, it
will not degenerate, not easy to plug the
pipeline. It can be safely used in
fl
ammable, explosive and the dust big
occasions. Also easy to realize automatic overload
protection.
Second, the composition,
mechanical hand
Robot in the form of a
variety of forms, some relatively simple, some
more complicated, but the
basic form is
the same as the composition of the , Usually by
the implementing agencies, transmis
sion
systems, control systems and auxiliary devices
composed.
1.
Implementing agencies
Manipulator executing agency by the
hands, wrists, arms, pillars. Hands are crawling
institution
s, is used to clamp and
release the workpiece, and similar to human
fingers, to complete the staffin
g of
similar actions. Wrist and fingers and the arm
connecting the components can be up and
down
, left, and rotary movement. A
simple mechanical hand can not wrist. Pillars used
to support the ar
m can also be made
mobile as needed.
2. Transmission
The actuator to be achieved by the
transmission system. Sub-transmission system
commonly us
ed manipulator mechanical
transmission, hydraulic transmission, pneumatic
and electric power tra
nsmission and
other drive several forms.
3. Control
System
Manipulator control system's
main role is to control the robot according to
certain procedures, d
irection,
position, speed of action, a simple mechanical
hand is generally not set up a dedicated
co
ntrol system, using only trip
switches, relays, control valves and circuits can
be achieved dynamic
drive system
control, so that implementing agencies according
to the requirements of action. Actio
n
will have to use complex programmable robot
controller, the micro-computer control.
Three, mechanical hand classification
and characteristics
Robots
are generally divided into three categories: the
first is the general machinery does not
re
quire manual hand. It is an
independent not affiliated with a particular host
device. It can be progra
mmed according
to the needs of the task to complete the operation
of the provisions. It is character
ized
with ordinary mechanical performance, also has
general machinery, memory, intelligence
tern
ary machinery. The second category
is the need to manually do it, called the
operation of aircraft. I
t originated in
the atom, military industry, first through the
operation of machines to complete a
pa
rticular job, and later developed to
operate using radio signals to carry out detecting
machines suc
h as the Moon. Used in
industrial manipulator also fall into this
category. The third category is
ded
icated manipulator, the main
subsidiary of the automatic machines or automatic
lines, to solve the
machine up and down
the workpiece material and delivery. This
mechanical hand in foreign count
ries
known as the
on of a few outside the
working procedures are generally fixed, and
therefore special.
Main features:
First, mechanical hand (the upper and
lower material robot, assembly robot, handling
robot, stac
king robot, help robot,
vacuum handling machines, vacuum suction crane,
labor-saving spreader, p
neumatic
balancer, etc.).
Second, cantilever
cranes (cantilever crane, electric chain hoist
crane, air balance the hanging, e
tc.)
Third, rail-type transport system
(hanging rail, light rail, single girder cranes,
double-beam cran
e)
Four,
industrial machinery, application of
hand
Manipulator in the
mechanization and automation of the production
process developed a new ty
pe of device.
In recent years, as electronic technology,
especially computer extensive use of robot
development and production of high-tech
fields has become a rapidly developed a new
technology
, which further promoted the
development of robot, allowing robot to better
achieved with the com
bination of
mechanization and automation.
Although
the robot is not as flexible as staff, but it has
to the continuous duplication of work
an
d labor, I do not know fatigue, not
afraid of danger, the power snatch weight
characteristics when
compared with
manual large, therefore, mechanical hand has been
of great importance to many se
ctors,
and increasingly has been applied widely, for
example:
(1) Machining the workpiece
loading and unloading, especially in the automatic
lathe, combinat
ion machine tool use is
more common.
(2) In the assembly
operations are widely used in the electronics
industry, it can be used to asse
mble
printed circuit boards, in the machinery industry
It can be used to assemble parts and
compo
nents.
(3) The
working conditions may be poor, monotonous,
repetitive easy to sub-fatigue working
e
nvironment to replace human labor.
(4) May be in dangerous situations,
such as military goods handling, dangerous goods
and haza
rdous materials removal and so
on..
(5) Universe and ocean
development.
(6), military engineering
and biomedical research and testing.
Help mechanical hands: also known as
the balancer, balance suspended, labor-saving
spreader, ma
nual Transfer machine is a
kind of weightlessness of manual load system, a
novel, time-saving tec
hnology for
material handling operations booster equipment,
belonging to kinds of non-standard
d
esign of series products. Customer
application needs, creating customized cases.
Manual operation
of a simulation of the
automatic machinery, it can be a fixed program
draws
﹑
handling objects
o
r perform household tools to
accomplish certain specific actions. Application
of robot can replace t
he people engaged
in monotonous
﹑
repetitive
or heavy manual labor, the mechanization and
aut
omation of production, instead of
people in hazardous environments manual operation,
improving
working conditions and ensure
personal safety. The late 20th century, 40, the
United States atomic
energy
experiments, the first use of radioactive material
handling robot, human robot in a safe
roo
m to manipulate various operations
and experimentation. 50 years later, manipulator
and gradually
extended to industrial
production sector, for the temperatures, polluted
areas, and loading and unl
oading to
take place the work piece material, but also as an
auxiliary device in automatic machine
tools, machine tools, automatic
production lines and processing center
applications, the completio
n of the
upper and lower material, or From the library take
place knife knife and so on according
t
o fixed procedures for the replacement
operation. Robot body mainly by the hand and
sports instit
utions. Agencies with the
use of hands and operation of objects of different
occasions, often there
are clamping
﹑
support and adsorption
type of care. Movement organs are generally
hydraulic pn
eumatic
﹑
﹑
electrical device drivers. Manipulator can be
achieved independently retractable
﹑
rotation and
lifting movements, generally 2 to 3 degrees of
freedom. Robots are widely used in
me
tallurgical industry, machinery
manufacture, light industry and atomic energy
sectors.
Can mimic some of the staff
and arm motor function, a fixd procedure for the
capture, handling
objects or operating
tools, automatic operation device. It can replace
human labor in order to achie
ve the
production of heavy mechanization and automation
that can operate in hazardous
environm
ents to protect the personal
safety, which is widely used in machinery
manufacturing, metallurgy, e
lectronics,
light industry and nuclear power sectors.
Mechanical hand tools or other equipment
co
mmonly used for additional devices,
such as the automatic machines or automatic
production line
handling and
transmission of the workpiece, the replacement of
cutting tools in machining centers,
etc. generally do not have a separate control
device. Some operating devices require direct
manip
ulation by humans; such as the
atomic energy sector performs household hazardous
materials used
in the master-slave
manipulator is also often referred to as
mechanical hand.
Manipulator mainly by
hand and sports institutions. Task of hand is
holding the workpiece (or t
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