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Manipulator
Robot
developed in
recent decades
as
high-tech
automated
production
equipment.
Industrial
robot
is
an
important
branch
of
industrial
robots.
It
features
can
be
programmed
to
perform
tasks
in
a
variety
of
expectations,
in
both
structure
and
performance
advantages
of
their
own
people
and
machines,
in
particular,
reflects
the
people's intelligence
and adaptability. The accuracy of robot operations
and a variety of
environments the
ability to complete the work in the field of
national economy and there
are
broad
prospects
for
development.
With
the
envelopment
of
industrial
automation,
there
has
been
CNC
machining
center,
it
is
in
reducing
labor
intensity,
while
greatly
improved labor
productivity. However, the upper and lower common
in CNC machining
processes material,
usually still use manual or traditional relay-
controlled semi-automatic
device.
The
former
time-
consuming
and
labor
intensive,
inefficient;
the
latter
due
to
design
complexity,
require
more
relays,
wiring
complexity,
vulnerability
to
body
vibration
interference,
while
the
existence
of
poor
reliability,
fault
more
maintenance
problems and
other issues. Programmable Logic Controller PLC-
controlled robot control
system for
materials up and down movement is simple, circuit
design is reasonable, with
a strong
anti-jamming capability, ensuring the system's
reliability, reduced maintenance
rate,
improve
work
efficiency.
Robot
technology
related
to
mechanics,
mechanics,
and
electrical
hydraulic
technology,
automatic
control
technology,
sensor
technology
and
computer
technology
and
other
fields
of
science,
is
a
cross-disciplinary
integrated
technology.
First, an overview of
industrial manipulator
Robot is a kind
of positioning control can be automated and can be
re-programmed
to
change
in
multi-functional
machine,
which
has
multiple
degrees
of
freedom
can
be
used
to
carry
an
object
in
order
to
complete
the
work
in
different
environments.
Low
wages
in
China,
plastic
products
industry,
although
still
a
labor-intensive,
mechanical
hand
use
has
become
increasingly
popular.
Electronics
and
automotive
industries
that
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Europe
and
the
United
States
multinational
companies
very
early
in
their
factories
in
China, the introduction of automated
production. But now the changes are those found in
industrial-intensive
South
China,
East
China's
coastal
areas,
local
plastic
processing
plants have also emerged in mechanical
watches began to become increasingly interested
in, because they have to face a high
turnover rate of workers, as well as for the
workers
to pay work-related injuries
fee challenges.
With the
rapid development of China's industrial
production, especially the reform
and
opening up after the rapid increase in the degree
of automation to achieve the work
piece
handling, steering, transmission or operation of
brazing, spray gun, wrenches and
other
tools
for
processing
and
assembly
operations
since,
which
has
more
and
more
attracted our attention.
Robot
is
to
imitate
the
manual
part
of
the
action,
according
to
a
given
program,
track
and
requirements
for
automatic
capture,
handling
or
operation
of
the
automatic
mechanical
devices.
In
real
life,
you
will
find
this
a
problem.
In
the
machine
shop,
the
processing
of
parts
loading
time
is
not
annoying,
and
labor
productivity
is
not
high,
the
cost
of
production major, and sometimes man-
made incidents will occur, resulting in processing
were injured. Think about what could
replace it with the processing time of a tour as
long
as there are a few people, and can
operate 24 hours saturated human right? The answer
is
yes, but the robot can come to
replace it.
Production of
mechanical hand can increase the automation level
of production and
labor productivity;
can reduce labor intensity, ensuring product
quality, to achieve safe
production;
particularly
in
the
high-temperature,
high
pressure,
low
temperature,
low
pressure,
dust,
explosive,
toxic
and
radioactive
gases
such
as
poor
environment
can
replace the normal working people. Here
I would like to think of designing a robot to be
used in actual production.
Why would a robot designed to provide a
pneumatic power: pneumatic robot refers
to
the
compressed
air
as
power
source-driven
robot.
With
pressure-driven
and
other
energy-
driven comparison have the following advantages:
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1.
Air
inexhaustible,
used
later
discharged
into
the
atmosphere,
does
not
require
recycling
and
disposal,
do
not
pollute
the
environment.
(Concept
of
environmental
protection)
2.
Air stick is small, the pipeline pressure loss is
small (typically less than asphalt
gas
path pressure drop of one-thousandth), to
facilitate long-distance transport.
3.
Compressed
air
of
the
working
pressure
is
low
(usually
4
to
8
kg
/
per
square
centimeter), and therefore moving the
material components and manufacturing accuracy
requirements can be lowered.
4. With the hydraulic
transmission, compared to its faster action and
reaction, which
is one of the
advantages pneumatic outstanding.
5. The air cleaner media, it will not
degenerate, not easy to plug the pipeline. But
there are also places where it flies in
the ointment:
1. As the
compressibility of air, resulting in poor
aerodynamic stability of the work,
resulting
in
the
implementing
agencies
as
the
precision
of
the
velocity
and
not
easily
controlled.
2. As the use of low
atmospheric pressure, the output power cannot be
too large; in
order
to
increase
the
output
power
is
bound
to
the
structure
of
the
entire
pneumatic
system size increased.
With
pneumatic
drive
and
compare
with
other
energy
sources
drive
has
the
following advantages:
Air inexhaustible, used
later discharged into the atmosphere, without
recycling and
disposal, do not pollute
the environment. Accidental or a small amount of
leakage would
not be a serious impact
on production. Viscosity of air is small; the
pipeline pressure loss
also is very
small,
Easy long-distance
transport.
The
lower working pressure of compressed air,
pneumatic components and therefore
the
material
and
manufacturing
accuracy
requirements
can
be
lowered.
In
general,
reciprocating
thrust in 1 to 2 tons pneumatic economy is better.
Compared with the hydraulic
transmission, and its faster action and reaction,
which
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is one of the outstanding merits of
pneumatic.
Clean
air
medium,
it
will
not
degenerate,
not
easy
to
plug
the
pipeline.
It
can
be
safely
used in flammable, explosive and the dust big
occasions.
Also easy to
realize automatic overload protection.
Second, the composition, mechanical
hand
Robot
in
the
form
of
a
variety
of
forms,
some
relatively
simple,
some
more
complicated,
but
the
basic
form
is
the
same
as
the
composition
of
the,
usually
by
the
implementing
agencies,
transmission
systems,
control
systems
and
auxiliary
devices
composed.
1.
Implementing agencies
Manipulator
executing
agency
by
the
hands,
wrists,
arms,
pillars.
Hands
are
crawling institutions, is used to clamp
and release the work piece, and similar to human
fingers, to complete the staffing of
similar actions.
Wrist and
fingers and the arm connecting the components can
be up and down, left,
and rotary
movement. A simple mechanical hand cannot wrist.
Pillars used to support the
arm can
also be made mobile as needed.
2. Transmission
The
actuator
to
be
achieved
by
the
transmission
system.
Sub-transmission
system
commonly used
manipulator mechanical transmission, hydraulic
transmission, pneumatic
and electric
power transmission and other drive several forms.
3. Control System
Manipulator control system's main role
is to control the robot according to certain
procedures,
direction,
position,
speed
of
action,
a
simple
mechanical
hand
is
generally
not set up a dedicated control system,
using only trip switches, relays, control valves
and
circuits
can
be
achieved
dynamic
drive
system
control,
so
that
implementing
agencies
according to the requirements of
action. Action will have to use complex
programmable
robot controller, the
micro-computer control.
Three, mechanical hand classification
and characteristics
Robots
are generally divided into three categories: the
first is the general machinery
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