-
Universal
DPL
WuHu
Industrial
Co.,Ltd
Come into Effect
2006.02.20
Status
Unqualified products control
Version
program
Code
A/5
QMP-08-05
1.0
Purpose
Regarding the company in all certified
products and suspicious product
marking, the record, the isolation and
processing carry on the
control,
prevented the defective works and the suspicious
product non-
anticipated use and flows
out
2.0
Scope
It’s
suitable
for
purchasing
the
defective
works
control
after
this
company
which
is
in
the
production process
defective works, may the product and leaves the
plant occurs.
3.0
Responsibility
3.1
After the quality control department is
responsible to purchase the original helping
material the
defective
works,
in
the
production
process
the
defective
works
and
leaves
the
plant
the
defective works
control and
processing
3.2
The engineering dept is responsible for
in the new product test the defective works
control and
processing
3.3
The purchase
department is responsible for supplier all
defective works processing
4.0
Method
4.1 The
supplier expects not qualified processes
4.1.1
Plans
the
storekeeper
by
the
enterprise
first
to
check
the
commodity
name,
the
quantity,
the
specification, the model if are
unqualified, records
on, the
unqualified
item
makes
corresponding processing, and
stock Will
go
into
storage List
4.1.2 When
the supplier expects IQC examines according to
Book
is
unqualified,
the
result
recording
in
Examination
Data
sheet
on,
and
submits the purchase
department and the enterprise delimits, and glues
on red in the goods not
qualified
marks, puts in the isolated plot by the
storekeeper to carry on the isolation.
4.1.3
The
method
for
unqualified
product
IQC
in
after
the
feeding
examination
discovered
the
unqualified situation,
records in
the
tube
department
manager
in
Examination
Data
sheet
to
fill
in
the
processing
opinion, by
manages minister to authorize. The processing
method includes:
a. Returns supplier b. The deviation
uses c. The interior processes d. The total
examines uses
4.1.4 After IQC will
approve the note
(should
symbolize
will
transmit
for
the
purchase
department,
will
be
responsible by the purchase department
in three effective working days to return the
supplier,
and
will
send
out
to
the
supplier
Exceptionally
To
analyze
Report
the
request
supplier
basis
unqualified
phenomenon
will
make
the
reply,
the
tube
department
will
be
responsible
for
Exceptionally
Analyzes
Report
the
center
measure
track
Made by
：
Zhang
XueBo
Date
：
2006 02.13
Approved by
：
He
Xiaoping
Date
：
2006 02.13
Issuing Dept
：
QA
Page
：
7
，
Total
9
Universal
DPL
WuHu
Industrial
Co.,Ltd
Come into Effect
2006.02.20
Status
Unqualified products
control
Version
program
Code
A/5
QMP-08-05
confirmation.
4.1.5
If the production urgently needs or the
company customer demand is urgent, proposed by the
purchase department
application, tube
department
basis unqualified condition
determination:
A.
The
deviation
uses
(refers
to
Special
permission
Processing
Work
Instruction
Book
must indicate flaw in
the unqualified sample and enclosed
when necessity issues
department takes doing over/Repairs a
second time, examines with the instruction, at the
same
time
requests according
to
second
time
and
examines
must
reexamine
with
the
qualified
after
product.
The
inspector
recording traces
the fence
in
culls the defective works
to have to fill in
on, reports the
purchase department contact supplier to carry on
sues for damages.
4.2
Process defective works processing
4.2.1 Produces the first examination
not to be
unqualified,
Fills in by the inspector
reorganize
List
4.2.2 In the production process,
the operator self-checks the unqualified product,
does over directly by
the operator,
cannot do over discards directly, and defective
works quantity and phenomenon
recording
in this location
4.2.3
Quality
control
department
IPQC
when
carries
on
inspects,
like
the
discovery
does
not
tally,
pastes by IPQC on this batch of
products not qualified poster, and sends out
Good To do over
Label
quantity
and
phenomenon
recording
in
this
location
Registration
form
on.
Like
this
location cannot carry
on doing over, repair a second time (normal doing
over, repairs a second
time),
issues
Processing
Written
notice
by
IPQC
to
hand
over
the
processing
department
to
take
doing
over/Repairs
a
second
time,
examines
with
the
instruction;
Meanwhile
requests
after
over
Work
Instruction
Book
to
carry
on
must
reexamine,
again examines
the result recording
4
.
2.4IPQC when
inspecting discovers not qualified according to
4.2.2
processing; When
duplicates not qualified appears, should to the
IPQC gang foreman reflect
that, at the
same time sends out
notice
request, until
conforms to the requirement to stop; Like cannot
accept by is on duty the IPQC
gang
foreman to report to the higher authority manager,
and solicits the department person in
charge
suggestions,
the
IPQC
gang
foreman
acts
according
to
the
actual
situation,
the
form
requests
the
workshop
by
suspension
Written
notice
to
stop
producing
Made by
：
Zhang
XueBo
Date
：
2006 02.13
Approved by
：
He
Xiaoping
Date
：
2006 02.13
Issuing Dept
：
QA
Page
：
7
，
Total
9
Universal
DPL
WuHu
Industrial
Co.,Ltd
Come into Effect
2006.02.20
Status
Unqualified products
control
Version
program
Code
A/5
QMP-08-05
temporarily. Is on duty produces the
gang foreman to be supposed to carry on the
confirmation
to
suspension
Written
notice
and
to
the
unqualified
phenomenon
feedback
higher authority,
carries on the reason analysis together, promptly
adopts the measure solution.
IPQC
solution
measure
confirmation
which adopts
to
the workshop, when
confirms
through
the
extensive complex quantities pre-natal, needs the
first examination,
at the same time the
workshop personnel must carry on the correlation
to inspect.
4.2.5 Even because of the
mold, the craft question, the product somewhere
does
not improve to, must the re-
treatment conform to the requirement, issues
Written notice
confirmation,
and
arranges
the
inspector
to
paste
the
yellow
the
poster
in
the
commodity
label corresponding processing working procedure
examination fence. Doing over,
repairs
a second time the after product to have to deliver
examines. The processing department
culls the defective works, cannot the
re-treatment have to fill in
4.2.6 The production on
already the working procedure examination was
qualified, But examines the
defective
works in the under working procedure to have
mutually to fill in
form
And
laying
aside
red
defective
works
box,
Latter
by
on
working
procedure
tube
confirmed again makes processing;
4.2.7 The production department
smashing room recycles every day the
defective works must have
processing, when on the
plastic like has other different materials, must
the different material
eliminate,
otherwise does
not
give
discards directly. All powder
fragments
in have not
been
under
the
customer
special
permission
in
the
situation
all
not
to
permit
to
use
arbitrarily
outside, should
unify sells processing.
4.3
The disposal flow for
outside inspection of NG
.
4.3.1
OQC
Examination
Data
sheet
by
OQC
in
End
on
to
indicate
the
unqualified
phenomenon, and
fills in
department
OQC
manager
in
Inspection
Result
Written
notice
to
fill
in
the
processing
opinion,
authorizes by the tube person in charge. The
processing method includes:
a. Returns production
workshop
b. The deviation
uses
c. The interior
processes
d. The total
examines uses
4.3.2 Like the
customer demand is urgent, plans or the banking
department by the enterprise carries on
according to
4.3.3 Needs the
re-process, OQC (end examines) goes into storage
in the commodity label examines
in
the
fence
to
paste
the
character
OO/REJECTED
and
Finally
Inspection
Result
Written
notice
the
manifest
serial
number
to
fill
in
the
poster.
The
OQC
manager in returns goods on unqualified
type to indicate the flaw spot, when necessity
issues
Made
by
：
Zhang XueBo
Date
：
2006 02.13
Approved by
：
He
Xiaoping
Date
：
2006 02.13
Issuing Dept
：
QA
Page
：
7
，
Total
9