-
Tianchen Chemical Engineering CO., LTD
Turkey ETI Soda Project
Contract
No.
BP-T
13B03-EQU-15022
V
olume
No.
01
of
02
VENDOR DATA BOOK
OF
V2209c Demister
FOR
TURKEY ETI
SODA PROCESS PROJECT
CHINA
TIANCHEN ENGINEERING CORPORATION
WUXI SHUANGXIONG GENERAL MACHINERY CO.
LTD.
TIANCHEN
CHEMICAL ENGINEERING CO., LTD
Tianchen
Chemical Engineering CO., LTD
Turkey
ETI Soda Project
Catalogue
PART 1
:
GENERAL
DESCRIPTION OF THE EQUIPMENT
设备的总体说明
1.1.
General description including Buyer's
specifications and data sheet
总体说明包括买方的技术规格书和数据表。
1.2.
List of equipment included
in the supply
包括在供货范围内的设备表。
PART 2
:
RECOMMENDATIONS FOR STORAGE, HANDLING
AND LIFTING
储存，搬运和吊装的建议。
2.1.
Special precautions for
handling prior to erection (1)
安装前搬运的特殊防护措施。
2.2.
Recommendations for storage prior to
and during erection
安装前和安装期间储存建议。
PART 3
:
ERECTION
安装
3.1.
List of
components to be erected/installed on site
现场安装
/
装配部件清单。
3.2. Detailed
erection schedule including assumptions taken into
account
设备安装详细进度和估计费用。
3.3. Equipment erection and
installation procedures
设备安装和装配程序
3.4.
List of connection points detailing location and
dimensions
连接点详细位置和尺寸清单。
3.5.
Electrical
terminal wiring diagrams
电气端子接线图。
3.6.
Details of
site assembly and field welds
现场总装和现场焊接细节。
3.7.
List of
special tools for site erection and assembly
现场安装和总装专用工具清单。
3.8.
Procedures
for site assembly, level and welding
现场总装，水准测量和焊接程序。
3.9.
Welding
specifications for field welds
现场焊接，焊接规格。
3.10
List of checks and tests to be
performed on site
在现场完成的检查和测试清单。
3.11
Site testing and
acceptance procedures
现场测试和验收程序
3.12
Procedures for
preparation of equipment for commissioning
(including calibration of
instruments)
设备试车准备程序
(
包括仪表标准
).
3.13
List of work to be
performed on site instead of Vendor's shop (when
required)
(
如有需要
)
在现场完成的工作清单。
PART 4
:
START-UP AND OPERATING INSTRUCTIONS
开车和操作说明
4.1.
G
eneral
概论
4.2.
P
rinciple of Operation
操作原理
4.3.
D
escription of the equipment
设备描述
4.4.
C
ommissioning and Start-up
Instructions
调试和开车说明
4.5.
O
perating
instructions
操作说明
PART 5
:
MAINTENANCE INSTRUCTIONS
维修说明
5.1.
G
eneral
概论
5.2.
S
afety instructions
安全说明
5.3.
R
outine Maintenance
Instruction
日常检修指导
Maintenance Instruction
定期检修指导
ul
Instruction
大修指导
TIANCHEN CHEMICAL ENGINEERING CO., LTD
Tianchen Chemical Engineering CO., LTD
Turkey ETI Soda Project
5.6.
Table of lubricants and equivalents
润滑油表和代用品
5.7.
Trouble shooting check lists and diagrams
故障点检查清单和图表
PART 6
:
SPARE PARTS AND TOOLS
备品备件和专用工具
Parts
List for erection, commissioning and start-up
安装，试车和开车备品备件清单。
l Tools List
专用工具清单
parts
List for 2 years' operation
二年运转用的备品备件清单。
6.4.
M
andatory
Spare Parts List (if required)
强制的备件清单
(
如需
)
。
PART
7
:
MANUFACTURER'S DRAWINGS
制造商图纸
7.1.
L
ist of drawings
图纸清单
7.2.
D
rawings
图纸
7.3.
C
alculation
notes
计算书
7.4.
C
harts and
technical data
曲线图和技术数据
PART 8
:
PRODUCT
QUALITY DOCUMENTS
产品质量文件
8.1.
C
ertificate of Quality
产品合格证
8.2.
M
aterial
certificates
材料证明书
8.3.
I
nspection and test reports
检验和测试报告
TIANCHEN CHEMICAL ENGINEERING CO., LTD
Tianchen Chemical Engineering CO., LTD
Turkey ETI Soda Project
PART 1
GENERAL DESCRIPTION OF THE EQUIPMENT
TIANCHEN CHEMICAL
ENGINEERING CO., LTD
Tianchen Chemical
Engineering CO., LTD
Turkey ETI Soda
Project
PART 1: GENERAL DESCRIPTION OF
THE EQUIPMENT
1.1
General description
including Buyer
’
s
specifications and data sheet
Tag
No.
Name
Specification
Qty.
Design P. (MPa)
Design T. (
℃
)
Main Material
Weight
< br>（
Kg
）
V2209c
Demister
VN=200 L
3
1
0.58
50
S30408
270
1.2 Equipment included in
the supply
According to sheet of 1.1.
TIANCHEN CHEMICAL ENGINEERING CO., LTD
Tianchen Chemical Engineering CO., LTD
Turkey ETI Soda Project
PART 2
RECOMMENDATIONS
FOR STORAGE, HANDLINE AND LIFTING
TIANCHEN
CHEMICAL ENGINEERING CO., LTD
Tianchen
Chemical Engineering CO., LTD
Turkey
ETI Soda Project
PART2: RECOMMENDATIONS
FOR STORAGE, HANDLINE AND LIFTING
2.1
Special
precautions for handling prior to erection
2.1.1
If
the
equipment
is
not
being
stored,
inspect
for
shipping
damage
to all
protective
cover
upon
receipt at the jobsite. If damage is
evident, inspect for possible contamination and
replace protective
covers as required.
If damage is extensive, notify the carrier
immediately.
2.1.2
When installing, set the equipment
level and square so that pipe connections can be
made without
forcing.
2.1.3
Before piping up, inspect
all openings in the equipment for foreign
material. Remove all wooden
plugs, bags
of desiccation, and shipping covers immediately
prior to installing. Do not expose internal
passages of the equipment to the
atmosphere since moisture or harmful contaminants
may enter the
unit and cause severe
damage to the system due to freezing and/or
corrosion.
2.1.4
After piping is complete, if support
cradles or feet are fixed to the equipment, loosen
foundation
bolts at one end of the
equipment to allow free movement. Oversized holes
in support cradles or feet
are provided
for this purpose.
2.2
Recommendations
for storage prior to and during erection
2.2.1
Good
storage
practices
are
important,
considering
the
high
costs
of
repair
or
replacement,
and
the
possible
delays
for
items
which
require
long
lead
times
for
manufacture. The
following suggested practices are provided solely
as a convenience to
the user, who shall
make his own decision on whether to use all or any
of them.
2.2.2
On receipt of the equipment, inspect
for shipping damage to all protective covers. If
damage is evident, inspect for possible
contamination and replace protective covers as
required. If damage is extensive,
notify the carrier immediately.
2.2.3
If the
equipment is not to be placed in immediate
service, take precautions to prevent rusting or
contamination.
2.2.4
The
choice
of
preservation
of
interior
surfaces
during
storage
for
other
service
applications
depends upon your system requirements
and economics. Only when included in the original
purchase
order specifications will
specific preservation be incorporated prior to
shipment from the factory.
2.2.5
Remove
any
accumulations
of
dirt,
water,
ice
or
snow
and
wipe dry
before
moving
exchangers
into indoor storage. If unit was not
filled with oil or other preservative, open drain
plugs to remove
any
accumulated
moisture,
then
reseal.
Accumulation
of
moisture
usually
indicates
rusting
has
already started and
remedial action should be taken.
2.2.6
Store under cover in a
heated area, if possible. The ideal storage
environment for equipments and
accessories
is
indoors,
above
grade,
in a
dry,
low-humidity
atmosphere
which
is
sealed
to
prevent
entry
of
blowing
dust,
rain
or
snow.
Maintain
temperatures
between
70
°
F
and
105
°
F
(wide
temperature
swings
may
cause
condensation
and
“sweating”
of
steel
parts).
Cover
win
dows
to
prevent temperature
variations caused by sunlight. Provide
thermometers and humidity indicators at
several points, and maintain atmosphere
at 40% relative humidity or lower.
TIANCHEN CHEMICAL ENGINEERING CO., LTD
Tianchen Chemical Engineering CO., LTD
Turkey ETI Soda Project
PART 3
ERECTION INSTRUCTION
TIANCHEN CHEMICAL ENGINEERING CO., LTD
Tianchen Chemical Engineering CO., LTD
Turkey ETI Soda Project
PART3: ERECTION INSTURCTION
3.1
List of
components to be erected/installed on site
There is no any components
to be erected/installed on site, only
whole equipment will be
installed on
site.
3.2
Detailed erection schedule
including assumptions taken into account
Not Applicable
3.3
Equipment
erection and installation procedures
3.3.1
The
equipment shall be installed in according with
applicable requirements of local authorities.
3.3.2
The equipment shall be
installed to the correct levels and vertical lines
within the limits agreed by the
owner/user.
3.3.3
Foundations shall be adequate to
support the equipment and its maximum content.
3.3.4
The
equipment shall be installed with sufficient
clearance from associated structures and equipment
to
provide safe efficient working by
operators and to provide ready access for
cleaning.
3.3.5
Safety and control devices(if any),
shall be located and installed so that they are
readily accessible for
operation,
inspection, maintenance and removal.
3.3.6
The
equipment must be assembled complete with all its
parts included blind flanges and internals(if any)
fully assembled to the equipment.
The assembly of
equipment to its adjacent connections must be done
by well trained personnel.
The flanged connections must be ensured
with gaskets and bolts indicated on the drawing if
not already
forecast on the supply.
For
the
thread
connections
must
be
used
special
sealing
to
be
chosen
according
to
the
operating
temperature.
It is strictly forbidden to change or
modify the bolts of the gaskets or any other
accessories supply with
the equipment
to join the connection.
3.4
List of
connection points detailing location and
dimensions
The details are
shown on the assembling drawing.
3.5
Electrical
terminal wiring diagrams
Not
Applicable
3.6
Details of site assembly and field
welds
Not Applicable
3.7
List of
special tools for site erection and assembly
Not Applicable
3.8
Procedures
for site assembly, leveling and welding
Not Applicable
3.9
Welding specifications for field welds
Not Applicable
3.10
List of
checks and tests to be performed on site
Not Applicable
3.11
Site
testing and acceptance procedures
Not Applicable
3.12
Procedures
for preparation of equipment for commissioning
(including calibration of instruments)
Not Applicable
3.13
List of
work
to be performed on site instead of
VENDOR’ s shop
(when required)
Not Applicable
TIANCHEN CHEMICAL ENGINEERING CO., LTD
Tianchen Chemical Engineering CO., LTD
Turkey ETI Soda Project
PART 4
START-UP OPERATION INSTRUCTIONS
TIANCHEN
CHEMICAL ENGINEERING CO., LTD
Tianchen
Chemical Engineering CO., LTD
Turkey
ETI Soda Project
PART4: START-UP AND
OPERATION INSTRUCTIONS
4.1
General
This section describes the brief
instruction of the start-up and operating of the
equipments supplied
by WUXI
SHUANGXIONG
..
4.2
Principle of Operation
Not Applicable
4.3
Description of the equipment
Not Applicable
4.4
Commissioning and
Start-up Instructions
4.4.1
Before operating, Qualified personnel should check
at least:
* Correct
position of the equipment;
*
No material has been left during assembling in the
internal of the equipment;
*
Cleanness of the internal according to the
drawing;
* All the
connections are fully and correct assembled;
* All the bolts are correct
closed;
* The
foundation bolts are all in place and correct
closed;
* All the
safety instruments are in place and correct
assembled;
* No evidence
of damage to any parts of the equipment;
* Safety devices and alarms
are connected on the whole of the equipment.
4.4.2 Starting the operating of the
equipment must be done according to the plant
engineering procedure of the
owner.
4.4.3 At least at half of the operating
pressure a step must be done in order to check the
following point by a
qualified
personnel:
Lacks; Correct
fasting; Distortion or damage; Safety accessories
are well visible and readable.
4.4.4
Operating
the
equipment
to
proper
design
date
indicated
on
the
nameplate
must
always
be
done
by
a
qualified personnel.
5 Operating instructions
4.3.1
Open vent
connections before starting up.
4.3.2
Start
operating gradually.
4.3.3
After the system is completely filled
with the operating fluids and all air has been
vented, close all
manual vent
connections.
4.3.4
Re-tighten bolting on all gasket or
packed joints after the equipment has reached
operating temperatures
to prevent leaks
and gasket failures. Standard published torque
values do not apply to packed end joints.
4.3.5
Do not operate the equipment under
pressure and temperature conditions in excess of
those specified on
the nameplate.
4.3.6
To guard against water hammer, drain
condensate from steam equipments and similar
apparatus both
when starting up and
shutting down.
4.3.7
Drain all
fluids when shutting down to eliminate possible
freezing and corroding.
4.3.8
In all
installations there should be no pulsation of
fluids, since this causes vibration and will
result in
reduced operating life.
4.3.9
Under no circumstances is the equipment
to be operated at a flow rate greater than that
shown on the
design specifications.
Excessive flows can cause vibration and severely
damage the equipment tube
bundle.
4.3.10
Equipments
that
are
out
of
service
for
extended
periods
of
time
should
be
protected
against
corrosion as
described in the storage requirements for new
equipments. Equipments that are out of
service for short periods and use water
as the flowing medium should be thoroughly drained
and
blown dry with warm air, if
possible. If this is not practical, the water
should be circulated through
the
equipment on a daily basis to prevent stagnant
water conditions that can ultimately precipitate
corrosion.
TIANCHEN
CHEMICAL ENGINEERING CO., LTD