-
附件
2
设备性能规格
Appendix II Detail of Specification
II-1
、
Preform System Specification /
瓶坯系统设备规格
STANDARD FEATURES /
标准配置
Polaris Control/
北极星控制系统
?
PC-based
machine control for fast response time, reduced
cycle times and shot-to-shot
accuracy /
PC
机器控制提供快速的反应时间，缩短周期时间，提高重复精度
?
Simple,
intuitive control of the entire molding system
including robot, mold and auxiliaries
through a touch screen (12.1inch) flat-
panel color monitor /
通过彩色纯屏触摸屏
(12.1
英寸
)
提供整套注
塑系统包括机械手、模具和辅助系统简单，直观的控制
?
Remote
monitoring and diagnostics via the built in modem
or network card /
通过调制解调
器或网卡
实现远程监控和诊断
?
Secure system with five levels of
password-protected user access /
5
层用户访问密码的安全
系统
?
Storage of over
1000 machine setups /
存储超过
10
00
套机器设置
?
Real time
statistical process & quality control (SPC/SQC) /
实时统计程序和质量控制
(SPC/SQC)
?
Storage and
reporting of 20,000 events /
存储和报告
20,000
个事件
?
Automatic heat
power reduction if machine stops for user-
selectable length of time /
根据用
< br>户定义的时间在长时间停机后自动降低加热功率
?
Integrated mold
heat control package, customized for preform molds
/
定制的瓶坯模具，集
成的模具加热包，
?
Precise
position monitoring of clamp, injection unit and
ejector via automatically calibrated
ultrasonic position transducers with 5
micron resolution /
通过具有
5
微米分辨率的自动校
准超声波位置传感器精确监控锁模、注射和顶出单元
的位置
?
Soft start of pump motors reducing
current inrush by 30% /
泵电机软启动降低电涌
30%
?
Graphical
display of injection speed, injection pressure,
clamp pressure, and mold movement
speed
/
注射速度、注射压力、锁模压力和模具运动速度图形显示
?
Explicit alarm
descriptions with on-line help /
明确的报警描述以及在线帮助
?
Production
counter with completion alarm /
产量计数和完成指示
?
On-screen
switching between English and a second language /
英语和第二语言屏幕转换
?
On-screen
switching between metric or imperial units /
公制和英制单位屏幕转换
?
Automatic flash
protection software halts injection if flash is
detected, minimizing recovery
effort /
如果监测到飞边，自动飞边保护软件将停机，缩短恢复时间
?
Automatic purge
function simplifies emptying the barrel for
temporary shutdown /
为短期停
机的料筒自动排空功能
?
UPS power
supply / UPS
电源
?
USB /
USB
接口
Clamp /
锁模单元
?
Hydro-
mechanical 3-platen design /
液压
< br>-
机械
3
板式设计
Page 1 of 11
?
Reflex platens
distribute clamping force evenly and reduce
required tonnage /
柔性模板使锁
模力分
布均匀并降低所需的锁模力
?
Wide tie bar spacing permits higher
cavitation molds with larger pitches /
更宽的模板空间
可以容纳更高腔位和大间距模具
?
Linear bearings
support the moving platen directly on the machine
base for platen parallelism,
and clean
molding area /
直线式轴承在其身上直接支撑动模板，获得更佳的模板
并行度
使模具区域更加清洁
?
Closed loop
tonnage control /
闭环吨位控制
?
High force
hydraulic ejector system with in-platen boosters,
eliminating mold ejector rods /
带模板内增压器的强力液压顶出系统，取消模具顶出杆
?
Proportional
control of ejector speed and pressure for precise
part transfer and neck ring
protection
/
顶出速度和压力比例控制获得更精确的瓶坯传送和瓶口保护
?
Regenerative
mold stroke hydraulics for energy efficiency /
再生模具行程液压提高能效
?
High volume
mold cooling water system /
大流量模具冷却水系统
?
Pneumatic hot
runner valve gate control /
气动式热流道阀针控制
?
Core air
function to assist part transfer /
模芯气动功能帮助瓶坯传送
?
Automatic
shutheight calibration for fast and easy mold set-
up /
自动校模获得快速简单的
模具设定
Injection Unit /
注射单元
?
Separate extrusion and injection
functions allow for continuous plasticizing, low
AA
generation and energy efficiency
(2-stage injection units) /
塑化注射独立功能可获得
连续
塑化，低乙醛产生以及能效
(2
级
注射单元
)
?
Closed-loop fill velocity control and
closed-loop pack pressure control for shot-to-shot
precision /
闭环注射速率控制和闭环背压控制获得更佳的批次精度
?
Ring check
valve on RS injection units /
RS
注塑单元的环检测阀
?
Direct resin
feed tube for in-line hose attachment /
直接供料管提供在线软管附件
?
Resin inlet
temperature monitoring at the feed throat /
在下料口的原料进口温度检测
?
Pneumatic
hopper shut-off with dumping feature, to control
resin supply from the operator
interface /
气动料仓关闭以及卸料功能，根据操作者意愿控制原料供应
Robot /
机械手
?
Narrow footprint, side-entry robot with
up to three positions of water-cooled take-out
tubes /
紧缩的占地，侧入式机械手配有带水冷取出筒的多至
< br>3
工位取出板
?
CoolPik
internal air cooling of the preforms for faster
cycles / CoolPik
空气内部冷却瓶坯加
快生产
周期
?
On-board generation of CoolPik air /
自生式
CoolPik
气流
?
Self-
aligning take-out plate for quick installation /
自对中取出板得以快速安装
Hydraulics /
液压系统
?
Independent
servo valve control of clamp tonnage, mold stroke
and injection for precise,
reliable
control of key machine functions /
独立伺服
阀控制锁模吨位，模具行程和注射以
保证机器主要功能的精密和可靠控制
?
Variable
displacement axial piston pumps for energy-
efficient power delivery /
变量轴向柱
塞泵以获得高效能量输出
Page 2 of 11
?
High-efficiency, water-cooled drive
motor /
高效，水冷式驱动电机
?
Easily
accessible service areas including filter
elements, pumps, motor and hydraulic valves/
易接触的服务区域包括过滤元件，泵，电机和液压阀
?
Pressurized oil
tank to prevent entry of environmental
contaminants /
加压油箱以防止环境
污染物进入
?
High-flow
bypass oil filtration (3 micron) with pressure
drop monitoring /
高流量溢流过滤
器
(3
微米
)
，配有
压降检测
?
Noise reducing, fully enclosed power
pack /
噪音降低，动力单元全封闭
（分贝
TBC by
Ric
）
?
Quick
connectors for hydraulic gauges (supplied) at key
hydraulic test points /
在主要压力检
测点快速联接压力表
Safety /
安全系统
?
Electric and hydraulic interlocks on
front and rear gates /
前后门电动液压互锁
?
Purge guard
with safety interlocked access /
注嘴区互锁安全门
?
UL / CE safety
certifications as appropriate /
符合
UL/CE
安全标准
HyPET500
TECHNICAL SPECIFICATIONS MACHINE /
机器技术规格
Metric /
公制
Clamp /
锁模单元
5,000 kN
Clamp
Force /
锁模力
1020
x 1120 mm
Tiebar Spacing W x H /
模具空间
1175/ 1350
mm
Clamp Stroke /
锁模行程
585/ 750 mm
Shutheight (Min / Max) /
闭合宽
度（最小
/
最大）
1925 mm
Daylight /
模具最大打开距离
Extruder E140 /
E140
塑化单元
140 mm
Diameter
/
直径
30:1
L/d Ratio /
长径比
Plunger
P120/130 / P120/130
注射单元
130 mm
Diameter /
直径
420 mm
Stroke /
行程
641g of PET
Minimum Shot Size /
最小注射量
5770g of
PET
Maximum Shot Size /
最大注射量
Metric
Electrical /
电源
400V / 3ph / 50Hz, 4
Machine
Voltage /
机器电压
wire
Standard
Cabinet Temperature Rating /
标准电柜温度水平
40
C°
Page 3 of 11
Others /
其它
Husky Standard Beige
Color /
颜色
赫斯基标准色
Primary
Screen Language /
主要屏幕语言
Chinese /
中文
Secondary Screen Language /
第二屏幕语言
English /
英文
Nameplate
Language /
铭牌语言
Chinese /
中文
Manual(s) Language /
手册语言
Chinese /
中文
1.5 m
Machine Centerline Height /
机器中心线高度
Note:
Mold heats
may require an alternate 230V power supply from
that provided to the machine.
Please be
sure an adequate power supply with the correct
voltage and frequency is available
for
mold
heat
circuits.
/
模具加热可
能要求与机器不同的
230V
交流电源。请确认提供
足够功率的电源的电压和频率适用于模具加热回路。
MACHINE FEATURES /
机器配置
Qty
Description /
描述
1
Item # C4153 Hopper
Magnet Drawer /
料斗磁铁
A magnet, mounted in a
slide out drawer at the feedthroat, removes any
ferrous
particles in the
feedstock
/
料斗磁铁用于清除供料中的铁屑，磁铁
安装在抽斗
的滑道以易于清理。
1
Item # C9501
Accumulator Charging Kit /
充氮气工具包
1
Item # C6504
Voltage Surge Suppression /
电压缓冲器
Provides
increased
resilience
to
voltages
surges
due
to
causes
such
as
indirect
lightning (DIN Class II). /
提高对电压瞬时变化的缓冲能力。
1
Item # C6510
High Temperature Package /
高温环境工作包
Includes additional cabinet cooling
required for operation in environments above
40
degrees
Celsius.
/
包括控制柜冷
却系统，从而可以在
40
度以上的高温环
境保持正常工作。
1
Item #C8554 Hot
Runner Control Individual % Tips/
热流道控制
Ability to control the hot runner heat
zones for all standard Husky HyPET
molds. The package includes individual
percentage controlled nozzle tips, and
thermocouple controlled sprue and
manifolds. /
能够控制标准
HyPET
模具的
热流道加热区。包括独立的注嘴百分比控制和分流板热电偶控制。
1
Item # HyFLO Screw / HyFLO
螺杆
1
Item # 8527 Nozzle
Remixer /
注嘴混料器
A set of mixing elements integrated
into the machine nozzle for more uniform
color and acetaldehyde (AA) dispersion
throughout the mold cavities. /
一组混
Page 4 of 11
炼
元件与注塑机注嘴集成在一起，使模具各腔中的颜色及
AA
值分
布更加
均匀。
1
Item
#8536 Increased Screw
Speed/
螺杆增速
Larger
electric
drive
motor
and
hydraulic
pumps
resulting
in
approximately
10%
higher
plastification
rates
than
standard
(for
co-
polymer
PET)/
采用更大的电机和液压泵相比标<
/p>
准螺杆塑化率增加了近
10%
（针对共聚
PET
）
1
Item
#8515 Dehumidification Enclosure includes Top
Cover & Skirting/
除湿罩包括顶
罩和裙围<
/p>
Gates above the clamp & robot to retain
dehumidified air in the molding area. The
enclosure
consists
of
two
interlocking
halves
mounted
on
rollers
allowing
easy
access
for
mold
installation.
/
锁模单元和机械手顶部的罩用于保留成型区域的除湿后的空气。除湿罩
由两个安装在滚轮上方便模具安装的互锁的两部分组成。
1
Item #
4152 Control Output - Mixer/Blender /
控制输出
-
混料器
Provides 6A
power supply (for continuous or switched
operation) and a dry contact control
signal for operation of a color mixer /
blender unit. The interface consists of a standard
10-
pin connector located on the right
hand side of the control cabinet../
提供
6A
电源供应和用
于色母
< br>/
色油混料单元运行的干式触点控制信号。界面由位于控制柜右手边上的标准
10
针连接器组成。
STANDARD PREFORM MOLD FEATURES /
标准瓶坯模具特性
?
Tested mold
complete with set-up test report,
/
模具经测试后出厂并附带测试报告
?
Detailed
preform inspection report,
/
详细的瓶坯检测报告
?
Water and air
connecting kit, /
水和气连接件
?
Mold electrical
cables, /
模具电缆
?
Lifting bar,
latches and mold feet,
/
吊装棒、锁杆、和模具支撑座
?
Nozzle tip
wrench, /
喷嘴扳手
?
Mold manual,
/
模具手册
?
Pneumatically
actuated valve gated hot runner.
/
气动阀针式热流道
PREFORM MOLD TAKE OUT PLATE
/
瓶坯模具取出板
Qty
Description /
描述
1
T/O Plate - 3 Pos.
1
Cool- Pik /
冷风装置
1
OPD /
瓶坯位置激光检测
Page 5 of 11