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Foreign material
:
Chemical
Industry
of the
Chemical Industry
Although
the
use
of
chemicals
dates
back
to
the
ancient
civilizations,
the
evolution
of
what
we
know
as
the
modern
chemical
industry
started
much
more
recently. It may be considered to have begun
during the Industrial
Revolution, about
1800, and developed to provide chemicals roe use
by
other industries. Examples are
alkali for soapmaking, bleaching powder
for cotton, and silica and sodium
carbonate for glassmaking. It will be
noted that these are all inorganic
chemicals. The organic chemicals
industry started in the 1860s with the
exploitation of William Henry
Perkin’s
discovery
if
the
first
synthetic
dyestuff—
mauve.
At
the
start
of
the
twentieth
century
the
emphasis
on
research
on
the
applied
aspects
of
chemistry
in
Germany
had
paid
off
handsomely,
and
by
1914
had
resulted
in
the
German
chemical
industry
having
75%
of
the
world
market
in
chemicals.
This was based on
the
discovery
of
new dyestuffs
plus the development of
both the
contact process for sulphuric acid and the Haber
process for
ammonia. The later required
a major technological breakthrough that of
being
able
to
carry
out
chemical
reactions
under
conditions
of
very
high
pressure
for
the
first
time.
The
experience
gained
with
this
was
to
stand
Germany
in
good
stead,
particularly
with
the
rapidly
increased
demand
for
nitrogen-based
compounds
(ammonium
salts
for
fertilizers
and
nitric
acid
for
explosives
manufacture)
with
the
outbreak
of
world
warⅠin
1914.
This
initiated profound changes which
continued during the inter-war years
(1918-1939).
Since 1940 the chemical industry has
grown at a remarkable rate,
although
this
has
slowed
significantly
in
recent
years.
The
lion’s
share
of
this
growth
has
been
in
the
organic
chemicals
sector
due
to
the
development
and
growth
of
the
petrochemicals
area
since
1950s.
The
explosives growth in
petrochemicals in the 1960s and 1970s was largely
due to the enormous increase in demand
for synthetic polymers such as
polyethylene, polypropylene, nylon,
polyesters and epoxy resins.
The
chemical
industry
today
is
a
very
diverse
sector
of
manufacturing
industry,
within which it plays a central role. It makes
thousands of
different chemicals which
the general public only usually encounter as
end
or
consumer
products.
These
products
are
purchased
because
they
have
the
required properties which make them suitable for
some particular
application, .
a
non-stick
coating
for
pans
or
a
weedkiller.
Thus
chemicals are
ultimately sold for the effects that they produce.
2. Definition of the
Chemical Industry
At the
turn of the century there would have been little
difficulty
in defining what constituted
the chemical industry since only a very
limited
range
of
products
was
manufactured
and
these
were
clearly
chemicals,
.,
alkali,
sulphuric
acid.
At
present,
however,
many
intermediates to products produced,
from raw materials like crude oil
through
(in
some
cases)
many
intermediates
to
products
which
may
be
used
directly
as
consumer
goods,
or
readily
converted
into
them.
The
difficulty
cones
in
deciding
at
which
point
in
this
sequence
the
particular
operation
ceases to be part of the chemical
industry’s sphere of activities. To
consider a specific example to
illustrate this dilemma, emulsion paints
may
contain
poly
(vinyl
chloride)
/
poly
(vinyl
acetate).
Clearly,
synthesis of vinyl
chloride
(or acetate) and its polymerization are
chemical activities. However, if
formulation and mixing of the paint,
including the polymer, is carried out
by a branch of the multinational
chemical company which manufactured the
ingredients, is this still part
of
the
chemical
industry
of
does
it
mow
belong
in
the
decorating
industry
It
is
therefore
apparent
that,
because
of
its
diversity
of
operations
and close links
in many areas with other industries, there is no
simple
definition of the chemical
industry. Instead each official body which
collects
and
publishes
statistics
on
manufacturing
industry
will
have
its
definition
as
to
which
operations
are
classified
as
the
chemical
industry.
It
is
important
to
bear
this
in
mind
when
comparing
statistical
information
which is derived from several sources.
3. The Need for Chemical
Industry
The
chemical
industry
is
concerned
with
converting
raw
materials,
such
as
crude
oil,
firstly
into
chemical
intermediates
and
then
into
a
tremendous variety of
other chemicals. These are then used to produce
consumer
products,
which
make
our
lives
more
comfortable
or,
in
some
cases
such
as
pharmaceutical
produces,
help
to
maintain
our
well-being
or
even
life itself. At each
stage of these operations value is added to the
produce
and
provided
this
added
exceeds
the
raw
material
plus
processing
costs
then
a
profit
will
be
made
on
the
operation.
It
is
the
aim
of
chemical
industry to achieve this.
It may seem strange in textbook
thi
s one to pose the question “do
we
need
a
chemical
industry”
However
trying
to
answer
this
question
will
provide(ⅰ)
an
indication
of
the
range
of
the
chemical
industry’s
activities, (ⅱ) its influence on our
lives in everyday terms, and (ⅲ)
how
great is soci
ety’s need for a chemical
industry. Our approach in
answering the
question will be to consider the industry’s
contribution
to meeting and satisfying
our major needs. What are these Clearly food
(and drink) and health are paramount.
Other which we shall consider in
their
turn are clothing and (briefly) shelter, leisure
and transport.
(1)Food. The
chemical industry makes a major contribution to
food
production in at least three ways.
Firstly, by making available large
quantities
of
artificial
fertilizers
which
are
used
to
replace
the
elements (mainly nitrogen, phosphorus
and potassium) which are removed
as
nutrients
by
the
growing
crops
during
modern
intensive
farming.
Secondly, by manufacturing crop
protection chemicals, ., pesticides,
which markedly reduce the proportion of
the crops consumed by pests.
Thirdly,
by producing veterinary products which protect
livestock from
disease or cure their
infections.
(2)Health. We
are all aware of the major contribution which the
pharmaceutical
sector
of
the
industry
has
made
to
help
keep
us
all
healthy, . by curing
bacterial infections with antibiotics, and even
extending life itself, .
?
–
blockers to
lower blood pressure.
(3)Clothing.
The
improvement
in
properties
of
modern
synthetic
fibers
over
the
traditional
clothing
materials
.
cotton
and
wool)
has
been
quite
remarkable. Thus shirts, dresses and
suits made from polyesters like
Terylene
and
polyamides
like
Nylon
are
crease-
resistant,
machine-washable, and drip-
dry or non-iron. They are also cheaper than
natural developments in the discovery
of modern synthetic dyes and the
technology to “bond” them to the fiber
has resulted in a tremendous
increase
in the variety of colors available to the fashion
designer.
Indeed they now span almost
every
color and
hue of the
visible spectrum.
Indeed if a suitable shade is not
available, structural modification of
an
existing
dye
to
achieve
this
can
readily
be
carried
out,
provided
there
is
a
satisfactory
market
for
the
major
advances
in
this
sphere
have
been
in color-fastness, .,
resistance to the dye being washed out when the
garment is cleaned.
(4)Shelter,
leisure
and
transport.
In
terms
of
shelter
the
contribution
of
modern
synthetic
polymers
has
been
substantial.
Plastics
are tending to replace traditional
building materials like wood because
they
are
lighter,
maintenance-free
.
they
are
resistant
to
weathering
and
do
not
need
painting).
Other
polymers,
.
urea-
formaldehyde
and
polyurethanes, are important insulating
materials f or reducing heat
losses and
hence reducing energy usage.
Plastics and polymers have made a
considerable impact on leisure
activities
with
applications
ranging
from
all-weather
artificial
surfaces
for
athletic
tracks,
football
pitches
and
tennis
courts
to
nylon
strings
for
racquets
and
items
like
golf
balls
and
footballs
made
entirely
from synthetic
materials.
Likewise
the
chemical
industry’s
contribution
to
transport
over
the
years
has
led
to
major
improvements.
Thus
development
of
improved
additives
like
anti-oxidants
and
viscosity
index
improves
for
engine
oil
has
enabled
routine
servicing
intervals
to
increase
from
3000 to
6000
to
12000
miles.
Research
and
development
work
has
also
resulted
in
improved
lubricating oils and greases, and
better brake fluids. Yet again the
contribution of polymers and plastics
has been very striking with the
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