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Lesson 8
Rolling
Bearings
Rolling bearings can carry
radial, thrust or combination of the two loads.
Accordingly, most
rolling bearings are
categorized in one of the three groups: radial
bearings for carrying loads that
are
primarily radial, thrust bearings for supporting
loads that are primarily axial, and angular
conta
ct bearings or tapered roller
bearings for carrying combined radial and axial
loads. Figure 8.1a sh
ows a common
single-row, deep groove ball bearing. The bearing
consists of an inner ring, an out
er
ring, the balls and the separator. To increase
the contact area and. hence permit larger loads to
b
e carried, the balls run in
curvilinear grooves in the rings called raceway.
The radius of the racewa
y is very
little larger than the radius of the ball. This
type of bearing can stand a radial load as
well
as some thrust load. Some other
types of rolling bearings are shown in Figs. 8.
1b, 8. lc and 8. 1d.
Figure 8.1
Some type: of rolling bearings: (a)
deep groove ball bearing; (b) thrust ball bearing;
(c)
tapered roller thrust bearing;(d) needle roller
bearing.
The concern of a machine designer with
ball and roller bearings is fivefold as follows:
(a) life
in relation to load; (b)
stiffness, i. e. deflections under load; (c)
friction; (d) wear; (e) noise. For
m
oderate loads and speeds the correct
selection of a standard bearing on the basis of
load rating will
usually secure
satisfactory performance. The deflection of the
bearing elements will become impo
rtant
where loads are high, although this is usually of
less magnitude than that of the shafts or
othe
r components associated with the
bearing. Where speeds are high special cooling
arrangements be
come necessary which may
increase frictional drag. Wear is primarily
associated with the introdu
ction of
contaminants, and sealing arrangements must be
chosen with regard to the hostility of the
environment.
Because the high quality and low price
of ball and roller bearings depends on quantity
production,
the task of the machine
designer becomes one of selection rather than
design. Rolling bearings are
generally
made with steel which is through-hardened to about
900 HV
. Owing to the high stresses
involved, a predominant form of failure
should be metal fatigue, and a good deal of work
is curren
tly in progress intended to
improve the reliability of this type of bearing.
Design can be based on
accepted values
of life and it is general practice in the bearing
industry to define the load capacity
of
the bearing as that value below which 90 per cent
of a batch will exceed a life of one million
re
volutions.
Notwithstanding the fact that
responsibility for the basic design of ball and
roller bearings rests
with the bearing manufacturer, the
machine designer must form a correct appreciation
of the duty t
o be performed by the
bearing and be concerned not only with bearing
selection but with the condi
tions for
correct installation.
The fit
of the bearing rings onto the shafts or onto the
housings is of critical importance
beca
use of their combined effect on the
internal clearance of the bearing as well as
preserving the desir
ed degree of
interference fit. Inadequate interference can
induce serious trouble from fretting
corr
osion. The inner ring is frequently
located axially by abutting against a shoulder. A
fillet radius at t
his point is
essential for the avoidance of stress
concentration and the inner ring is provided with
a
corner radius or chamfer to allow
space for this.
Where life is not
the determining factor in design, it is usual to
determine maximum loading
by the amount
to which a bearing will deflect under load. Thus
the concept of
g capacity
ry
or subject to slight swiveling motions, without
impairing its running qualities for subsequent
rot
ational motion. This has been
determined by practical experience as the load
which when applied t
o a bearing results
in a total deformation of the rolling element and
raceway at any point of contact
not
exceeding 0.01 per cent of the rolling-element
diameter. This would correspond to a
permanen
t deformation of 0.0025 mm for
a ball 25 mm in diameter.
The
successful functioning of many bearings depends
upon providing them with adequate
prote
ction against their environment,
and in some circumstances the environment must be
protected fro
m lubricants or products
of deterioration of the bearing surfaces.
Achievement of the correct functi
oning
of seals is an essential part of bearing design.
Moreover, seals which are applied to moving
parts for any purpose are of interest
to tribologists because they are components of
bearing system
s and can only be
designed satisfactorily on the basis of the
appropriate bearing theory.
Notwithsta
nding their importance, the
amount of research effort that has been devoted to
the understanding o
f the behavior of
seals has been small when compared with that
devoted to other aspects of bearin
g
technology.
Words and
Expressions
radial bearing
向
心轴承
(
主要用于承受径向载荷的滚动轴承
)
thrust bearing
< br>推力轴承
(
主要用于承受轴向载荷的滚动轴承
) angular contact bearing
角接触
轴承
tapered roller bearing
圆锥滚子轴承
deep groove ball
bearing
深沟球轴承
thrust ball bearing
推力球轴承
(
滚动体是球的推力滚动轴承
)
tapered roller thrust bearing
推
力
圆
锥
滚
子
轴
承
(
p>
滚
动
体
是
圆
锥
滚
子
的
推
力
滚
< br>动
轴
承
) needle
roller bearing
滚针轴承
(
滚动体是滚针的向心滚动轴承
) fivefold a.;ad.
五倍
(
的
)
,
五
重的
stiffness ['stifnis} n.
刚性,<
/p>
刚度,
稳定性
deflection
n.
偏差,
偏移,
弯曲,
挠度
frictional
a.
摩擦的,由摩擦产生的
drag v.
拖,牵引,摩擦,拖着,阻碍
;n
,阻力,摩擦力,阻尼
wear
v. n.
磨损,磨蚀,
消耗,耗损
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