HMILITE_012007(英文)

Manual 01/2007 Edition

solutions

for powertrain

TRANSLINE

Visualization Operation Diagnostics HMI Lite

Solutions for Powertrain

TRANSLINE

–

HMI Lite

Visualization, Operation and

Diagnosis

Manual

Manufacturer Documentation

01.07 Edition

General Information

Installation

Global Settings and

Functionality

Header and

Operator Information

Manual Operation

Production Data

Diagnostics

Hardware Diagnostics

System Screen Forms

Appendix

1

2

3

4

5

6

7

8

9

A

10

11

12

?

SINUMERIK documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each version is indicated by the code in the

Status code in the

A ....

New documentation.

B ....

Unrevised reprint with new order number.

C ....

Revised edition with new status.

Output

03.04

03.05

01.07

Order no.

A&D MC - Extranet

A&D MC - Extranet

A&D MC - Extranet

Comment

A

C

C

Additional information is available on the Internet at:

/sinumerik

This documen was prepared with WinWord V 7.0 and Designer V 6.0

using the AutWinDoc documentation tool.

The reproduction, transmission or use of this document or its contents

is not permitted without express written authority. Violation of this rule

can lead to claims for damage compensation. All rights reserved,

especially for granting patents or for GM registration.

? Siemens AG 2007. Alle rechte vorbehalten.

It may be possible to run functions that are not described in this

document in your controller. This does not, however, represent an

obligation to supply such functions with a new control or when

servicing.

Wir haben den Inhalt der Druckschrift auf ?bereinstimmung mit der

beschriebenen Hard-

und Software geprüft. Dennoch kann es

Abweichungen geben. Die Angaben in dieser Druckschrift werden

re

gelm??ig überprüft, und notwendige Korrekturen sind in den

nachfolgenden Auflagen enthalten. Für Verbesserungsvorschl?ge sind

wir dankbar.

Technische ?nderungen vorbehalten.

Available at: A&D MC Extranet

Printed in the Federal Republic of Germany

Siemens AG

01.07

Table of Contents

Table of Contents

Table of C ontents........................................... .................................... 5

1 General Information.................. .................................................. .... 11

1.1 Product overview

11

1.2 Provided screens

12

1.3 Basic knowledge

13

1.4 Hardware requirements

14

1.5 Software requirements

15

1.5.1

Configuration and Programming Software / Licenses

15

1.5.2

Runtime software / licenses

16

2 Installation.. .................................................. ................................... 17

2.1 Unpacking the source project

17

3 Global Settings and Fun ctionality........................................ ......... 19

3.1 Layout of the screens and basic screen elements

19

3.2 Menu structure

20

3.3

23

4 Header and Operator Information ................................................. 25

4.1 Header

25

4.1.1

Layout of the header

25

4.1.2

Display of current operating mode

26

4.1.3

Status display

26

4.1.4

Display of the initial state

27

4.1.5

Text boxes

27

4.1.6

Sign-of- life of the CPU

27

4.2 Operator information

27

5 Manual Operating.................................. .......................................... 29

? Siemens AG 2007 All rights reserved

Solutions for Powertrain HMI Lite (VS) - 01.07 Edition

0

v

Table of Contents

01.07

5.1 Overview

5.1.1

Layout and basic functionality of the manual operating screens

5.1.2

Elements of the movement/function line

5.2 Purpose of the individual manual operating screens

5.2.1

Manual operation

5.2.2

Power up condition

5.2.3

Selecting/deselecting units

5.2.4

Selecting/deselecting nut runners

5.2.5

Selecting/deselecting nut driver groups

5.2.6

Selecting/deselecting cycle type

5.2.7

User operating screen

29

29

33

35

35

35

35

35

36

36

36

6

6.1

6.1.1

Layout of the screen and functionality

6.2

6.2.1

Layout of the screen and functionality

37

37

39

39

7 Diagnosti cs................................................ ...................................... 43

7.1

7.1.1 Layout of the screen and functionality

7.2

7.2.1

Layout of the screen

7.3

43

43

45

45

46

8 Hardware Diagnostics................. .................................................. . 47

8.1

8.1.1

Layout of the

8.1.2

Overview: Diagnostic data of the slave

8.1.3

Overview: Diagnosis network overview

8.1.4

Detailed diagnostics

8.2

8.2.1

8.2.2

8.2.3

8.3

8.3.1

Layout of the screen and functionality

8.3.2

Supported MOBY interface modules

8.4

8.4.1

8.4.2

47

47

48

49

50

52

52

53

54

55

55

56

57

57

59

9 System Screens ........ .................................................. .................... 61

9.1

9.1.1

Layout of the screen and functionality

9.2

61

61

63

vi

? Siemens AG 2007 All rights reserved

Solutions for Powertrain HMI Lite (VS) - 01.07 Edition

01.07

Table of Contents

9.2.1

Layout of the screen and functionality

9.3

9.3.1 Layout of the screen and functionality

63

65

65

A Appendix............................. .................................................. .......... 67

A.1 Abbreviations

A.2 Bibliography

A.3 Change log

A.3.1 Edition 03/2003

A.3.2 Changes from 03/2003 edition to 03/2004 edition

A.3.3 Changes from 03/2004 edition to 05/2005 edition

A.6.4 Changes from 05/2005 edition to 12/2006 edition

? Siemens AG 2007 All rights reserved

Solutions for Powertrain HMI Lite (VS) - 01.07 Edition

67

67

69

69

69

69

73

vii

Table of Contents

01.07

Figures

Figure 1-1

Figure 1-2

Figure 3-1

Figure 3-2

Figure 3-3

Figure 3-4

Figure 4-1

Figure 5-1

Figure 5-2

Figure 5-3

Filgure 5-4

Figure 5-5

Figure 6-1

Figure 6-2

Figure 6-3

Figure 7-1

Figure 7-2

Figure 7-3

Figure 8-1

Figure 8-2

Figure 8-3

Figure 8-4

Figure 8-5

Figure 8-6

Figure 8-7

Figure 8-8

Figure 8-9

Figure 8-10

Figure 8-11

Figure 8-12

Figure 8-13

Figure 9-1

Figure 9-2

Figure 9-3

viii

System overview

11

Supported operator panels

14

Screen elements

19

Structure of the menu for operator panels with 6

21

Structure of the menu for operator panels with 10

21

23

Layout of the header for the 6

25

Layout of the manual operating screens

29

Assignment to the corresponding function lines

30

Manual operating screens - absolute and symbolic view

31

Manual operating screens

–

touch panel support

32

Manual operating screens - elements of the individual line

33

37

39

Workpiece counter

–

procedure for confirming the reset

41

43

45

46

47

PROFIBUS diagnostics

–

details about the slave

48

PROFIBUS diagnostics

–

manual selection of the slave

49

PROFIBUS diagnostics

–

network overview

49

50

PROFIBUS diagnostics

–

error display

51

52

53

54

55

57

Status of the slave on the AS-i master

58

59

61

63

65

? Siemens AG 2007 All rights reserved

Solutions for Powertrain HMI Lite (VS) - 01.07 Edition

01.07

Tables

Table 1-1

Supported operator panels

Table 8-1

PROFIBUS diagnostics

–

types of the enhanced diagnosis

Table 8-2

Supported MOBY interface modules

Table A-1

Bibliography

? Siemens AG 2007 All rights reserved

Solutions for Powertrain HMI Lite (VS) - 01.07 Edition

Table of Contents

14

51

56

68

ix

Table of Contents

Notes

x

01.07

? Siemens AG 2007 All rights

reserved

Solutions for Powertrain HMI Lite (VS) - 01.07 Edition

01.07

1 General Information

1.1 Product overview

1 General Information

1.1 Product overview

1

HMI Lite is a user interface for the operator control and monitoring of machines.

This user interface contains several screen forms for Windows CE operator panels

from the SIMATIC product series and PLC blocks for supplying the screen forms.

The navigation within the individual screen forms is performed using a predefined

menu structure, where the machine manufacturer also has the possibility to embed

its own screens and so extend the existing menu structure.

HMI Lite is part of the

(1)

PROFIBUS-DP

C

P34

2-

5

C

P342-

5

C

P342-

5

C

P342-

5

C

P342-

5

CP342-

5

S

I7

M

-3A0T0IC

(2)

SIMAT

0

S7-30

S

IM7-3AT

0

0

IC

IC

S

IM7-3AT

0

0

IC

S

IM7-3AT

0

S

IMAT

0

7-30

S

IMAT

0

7-30

0

IC

IC

IC

SIMATIC S7-300

(3)

ET200

(1)

(2)

(3)

Operator panel for displaying the HMI Lite screens

SIMATIC S7-300 with the PLC program for supplying the screens

External devices and I/O peripherals

Figure 1-1 System overview

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Solutions for Powertrain HMI Lite (VS) 01.07 Edition

1- 11

1 General Information

1.2 Provided screens

01.07

1.2 Provided screens

Main menu: Preparation and setup

?

?

Manual operation

?

?

Power up condition

?

?

Se lecting/deselecting units

?

?

Selecting/deselecting nut driver

?

?

Selecting/deselecting nut driver groups

?

?

< br>Selecting/deselecting cycle types

?

?

User operating screen

Main menu: Edit

?

?

Cycle times

?

?

Workpiece count

Main menu: Diagnostics

?

?

Messages

?

?

Alarm Log

?

?

Interface

?

?

Version

Main menu: Hardware diagnostics

?

?

PROFIBUS

?

?

Drives

?

?

MOBY-I

?

?

AS-i

Main menu: System

?

?

System

?

?

Panel Control

?

?

Status variable

1-12

?

Siemens AG 2007 All rights reserved

Solutions for Powertrain HMI Lite (VS) - 01.07 Edition

01.07

1 General Information

1.3 Basic knowledge

1.3 Basic knowledge

To commission the HMI Lite system, the following STEP 7 and WinCC flexible

knowledge is required:

SIMATIC HMI (WinCC flexible)

?

?

Installation of the WinCC flexible software

?

?

Setup and operation of the SIMATIC HMI operator panels

?

?

Configuring the interfaces and connections between HMI and the

programmable controller

?

?

Creation and parameterization of WinCC flexible objects

?

?

Testing the HMI configurations

SIMATIC S7 (STEP 7)

?

?

Installation of the STEP 7 software

?

?

Handling the project archive files

?

?

Working with programs that use several address types

?

?

Working with symbolic addressing

?

?

Creation and testing of application programs and troubleshooting

?

?

Working with binary operations, timers, counters and comparators, and

with arithmetic operations

?

?

Development of programs that can reuse the same program block

?

?

Working with data access functions

?

?

Create data blocks

?

?

Working with complex structures that contain parameters

?

?

Including system functions (SFC) in a program

?

?

Knowledge of the operation of SIMATIC S7 libraries

?

?

Use of complex data structures for data storage

SIMATIC NET (STEP 7)

?

?

Installation of the PROFIBUS peripherals and troubleshooting

?

?

Installation of a PROFIBUS DP network and troubleshooting

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Solutions for Powertrain HMI Lite (VS) 01.07 Edition

1- 13

1 General Information

1.4 Hardware requirements

01.07

1.4 Hardware requirements

HMI Lite is available for the SIMATIC HMI panels based on Windows CE listed in

Table 1-1.

All screens support the touchscreen functionality and so can be converted to touch

devices.

Operating devices

Description

Type of the installed screen

Touchscreen/keys

Keys

Touch screen

Keys

Touch screen

SIMATIC MP 277 10

SIMATIC MP 277 10

SIMATIC OP 177B 6” 5.7

SIMATIC TP 177B 6

Table 1-1 Supported operator panels

Fehler! Keine gültige Verknüpfung.

Figure 1-2 Supported operator panels

Note

In addition to the configurations mentioned here, other project-specific

configurations for other operator panels not listed here are also possible. The

WinCC flexible configuration tool can be used to change the operator panel type

(“Change Device Type…”) so it can also be used for other SIMATIC operator

panels. The appropriate notes and restrictions for changing the device type are

described in the WinCC flexible documentation.

1-14

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Solutions for Powertrain HMI Lite (VS) - 01.07 Edition

01.07

1 General Information

1.5 Software requirements

1.5 Software requirements

1.5.1

Configuration and Programming Software / Licenses

Mandatory

Description

TRANSLINE 2000 HMI Lite

TRANSLINE 2000 HMI Lite

Description

WinCC flexible

STEP 7

Version

current

5.0

Order no.

6FC5263-0PY11-0AG0

6FC5263-5PY11-0AG0

Version

From 2005 + SP1

From 5.3 SP2

STEP 7 must be installed to edit the STEP 7 program and because of the fact that

the WinCC flexible file is integrated in STEP 7.

Optional

Description

S7-GRAPH

WINCC FLEXIBLE / PROAGENT FOR SIMATIC

PANEL

Version

From 5.3

From 2005 + SP1

The S7-GRAPH programming language can be used to graphically program

machine sequences. Should an error occur, a ProAgent can be used to diagnose

machine sequences programmed with S7-GRAPH.

This diagnostic capability means it is desirable to execute the manual functions

using a S7-GRAPH sequencer. For this reason, HMI Lite contains a function block

that can be used to execute the manual functions using a sequencer.

Note

The Service Packs can be downloaded from the Siemens product support at the

following Internet address:

/support

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Solutions for Powertrain HMI Lite (VS) 01.07 Edition

1- 15

1 General Information

1.5 Software requirements

01.07

1.5.2

Runtime software / licenses

Mandatory

Description

HMI Lite copy license

Version

current

Order no.

6FC5263 0PY11 0AG1

Optional

1-16

Description

Version

Order no.

WINCC FLEXIBLE / PROAGENT FOR

2005

6AV6618-7DB01-1AB0

SIMATIC PANEL

The license for ProAgent/MP Runtime is required only when the ProAgent process

diagnostic screens are used.

Note

Further explanations for the PLC software requirements, for the supported

operator panels and for the dependencies of other software packages are

contained in the ProAgent manual.

?

?

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Solutions for Powertrain HMI Lite (VS) - 01.07 Edition

01.07

2 Installation

2.1 Unpacking the source project

2 Installation

2.1 Unpacking the source project

2

For handling and installation of the ProTool project refer to the corresponding

chapter of the HMI Lite configuration manual.

?

?

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Solutions for Powertrain HMI Lite (VS) 01.07 Edition

2- 17

2 Installation

2.1 Unpacking the source project

Notes

2-18

01.07

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Solutions for Powertrain HMI Lite (VS) - 01.07 Edition

01.07

3 Global Settings and Functionality

3.1 Layout of the screens and basic screen elements

3

3 Global Settings and Functionality

3.1 Layout of the screens and basic screen elements

All screens have a standard structure (see Figure 3-1).

(1)

(2)

(3)

(4)

(5)

(1)

Header information - plant status

(2)

Message line for alarms and messages

(3)

Working area with vertical softkeys (optional)

(4)

Line for operator notes

(5)

Horizontal softkeys with screen- dependent functions

Figure 3-1 Screen elements

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Solutions for Powertrain HMI Lite (VS) 01.07 Edition

3- 19

3 Global Settings and Functionality

3.2 Menu structure

01.07

(1) Header

The upper area of each screen contains the header. It contains significant status

information, such as operating mode, initial state, etc. This area also contains the

message line for alarms and messages.

The header can be configured in two different types of representation. Whereas one of

the representation types shows the status information as text, the other representation

type shows the status information as graphic elements. Further details about the header

are contained in Chapter 4 of this manual.

(2) Message line for alarms and messages

The message line is part of the header and so is visible in each screen. All fault and

operational messages are displayed with number, time, status and message text. By

default, the most recently occurring message is always displayed. However, the message

settings in WinCC flexible can be changed so that the oldest associated message is

always displayed.

(3) Working area

The working area shows the screen-dependent screen elements.

(4) Operator notes

Notes for the machine operation can be displayed in this line for the machine operator.

The operator note is output as a single line of text.

(5) Horizontal softkeys

The horizontal softkeys are used primarily to select other screens and are always located

in the lower screen area. Other than their use to call other screens, the function keys are

used to scroll within the selected screen (e.g. page up / page down in the operator

screens) or to activate special functions (e.g. to activate and deactivate the manual

operation in the

By default, the menu structure is based on a two-level structure (main menu and

submenu level). A third menu level is used only when a grouping of inter-related screen

forms is required.

3.2 Menu structure

Although the menu structure of the HMI Lite standard project has the following form, it

can at anytime be customized by the user for the specific project.

The menu structures differ according to the size of the operator panels:

?

?

Operator panels with 10

?

?

Operator panels with 6

3-20

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ens AG 2007 All rights reserved

Solutions for Powertrain HMI Lite (VS) - 01.07 Edition

01.07

3 Global Settings and Functionality

3.2 Menu structure

The menu structures for these variants depend on the number of function keys of the

devices.

The following structure figures show the form of the associated standard menus for the

two operator panels:

Power Up

Cycle

Symbolic / Page up

Page

Main

Prepare

cond.

types

absolute

down

menu

Manual

Nut

Symbolic / Page up

Page

Main

Manual

operation

runner

absolute

down

menu

Machine

Part

Cycle

Main

Machine

overview

counter

times

menu

Messages

Alarm

Interface

Version

Main

Diagnostics

history

menu

HW diag.

Profibus

Drives

Moby-I

AS-i

Main

overview

Hardware

menu

Diagnostics

System

Panel

Status

Main

control

variable

Maintenance

menu

Submenus

Main menu

Figure 3-2 Structure of the menu for operator panels with 6

Main

OEM

menu

Power Up

Cycle

Selection

Symbolic /

Page

Page

Main

Prepare

condition

types

Units

absolute

up

down

menu

Manual

Nut runner

Nut runner

User-

Symbolic /

Page

Page

Main

Manual

operation

group

defined

absolute

up

down

menu

Machine

Part

Cycle

Main

Machine

overview

counter

times

menu

Messages

Alarm

Interface

Version

Main

Diagnostics

history

menu

Hardware

Profibus

Drives

Moby-I

AS-i

Main

Hardware

diagnostic

menu

diagnostics

Main

Process

menu

System

Panel

Status

Main

Maintenance

control

variable

menu

Submenus

Main menu

Figure 3-3 Structure of the menu for operator panels with 10

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Solutions for Powertrain HMI Lite (VS) 01.07 Edition

3- 21

3 Global Settings and Functionality

3.2 Menu structure

01.07

Screen forms of the machine manufacturer

The machine manufacturer should give the operator a graphic overview of the associated

machine or plant in the HMI Lite

?

?

Plant overview

the horizontal softkeys can be used to change to one of the six or eight main menus.

The 10-inch operator panels provide the machine manufacturer with the two main menus

screens and functions.

The limited number of softkeys for the 6

included in the existing main menus. It is possible to create a third menu level.

Note

The menu structure shown here is the standard menu structure for HMI Lite. The

menu structure can be customized for specific projects.

Navigation and function keys:

The gray-shaded buttons are navigation and function keys assigned to the individual

screens in the corresponding submenus.

Click the

overview

the second menu level.

The

operating screens are described in Chapter 5.

3-22

? Siemens AG 2007 All rights reserved

Solutions for Powertrain HMI Lite (VS) - 01.07 Edition

01.07

3 Global Settings and Functionality

3.3

3.3

The

the screen layout and the menu structure.

This results in the following procedure:

Duplicate the

Rename the screen

Configure the screen

Include the screen in the menu structure

Figure 3-4

?

?

? Siemens AG 2007 All rights reserved

Solutions for Powertrain HMI Lite (VS) 01.07 Edition

3- 23

3 Global Settings and Functionality

3.3

Notes

3-24

01.07

? Siemens AG 2007 All rights reserved

Solutions for Powertrain HMI Lite (VS) - 01.07 Edition

01.07

4 Header and Operator Information

4.1 Header

4 Header and Operator Information

4.1 Header

4.1.1

Layout of the header

4

The HMI Lite header shows the operator general information about the machine

status.

Figure 4-1 shows the structure of the header in HMI Lite.

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(1)

(2)

(3)

(5)

(6)

(7)

(1)

(2)

(3)

(4)

(5)

(6)

(7)

Display of current operating mode

Plant status

Display of the basic position

Header

–

text field 1

Header

–

text field 2

CPU sign-of-life display

Alarm and message line

Figure 4-1 Layout of the header for the 6

? Siemens AG 2007 All rights reserved

HMI Lite Solutions for Powertrain (VS) 01.07 Edition

4- 25

4 Header and Operator Information

4.1 Header

01.07

4.1.2

Display of current operating mode

The currently selected operating mode is displayed.

By default, the following operating modes are defined:

Display

[empty]

Auto

Cycle clock

Step 6

Manual

Operating mode

No operating mode selected

Linked mode

Single mode

Single-step mode

Setup

Table 4-1 Display of the operating modes in the header

Each of the operating modes listed above can be subdivided as follows:

?

?

selected but not active (gray background)

?

?

selected and active (green or yellow background)

?

?

The operating mode selection switch is in an undefined position

?

?

The operating mode is selected using keys but no key has been pressed

Operating modes that are selected but not active will be displayed with a gray

background. Operating modes that are active will be displayed with a green or

yellow background.

Operating mode selected

Text

Icon

Operating mode activated

Text

Icon

Table 4-2 Selected and activated operating modes

4.1.3

Status display

The following states are possible for the machine status display:

Text

Icon

Meaning

Ready to run

Warning

Fault

Table 4-3

–

Status display

Description

No fault message or operation message is

present.

One or more operation messages are

present.

One or more fault messages are present.

4-26

? Siemens AG 2007 All rights reserved

Solutions for Powertrain HMI Lite (VS) - 01.07 Edition

01.07

4 Header and Operator Information

4.2 Operator information

4.1.4

Display of the initial state

The following states are possible for the initial state display:

Text

Icon

Meaning

Empty

Initial state

Table 4-4

–

Description

The machine is not in the

The machine is in the

4.1.5

Text boxes

The user has two text fields available to display machine-specific text.

4.1.6

Sign-of-life of the CPU

The sign-of-life in the header displays the operating mode of the PLC. A periodic

flashing in intervals of approximately one second indicates that the controller is in

the

The

Field

Flashing

Static

or

or

Interface

The PLC is in the

–

PLC communication occurs.

The communication with the PLC has been interrupted.

The PLC is in the

Table 4-5

–

Display of the sign-of- life of the CPU

4.2 Operator information

The operator information is a text output field used to display information for the

operator. The text display is located above the horizontal buttons.

Note

For space reasons, the operator information field on 6-inch operator panels

(OP177B & TP177B) is present only in the manual operation screens.

?

?

? Siemens AG 2007 All rights reserved

HMI Lite Solutions for Powertrain (VS) 01.07 Edition

4- 27

4 Header and Operator Information

4.2 Operator information

Notes

4-28

01.07

? Siemens AG 2007

All rights reserved

Solutions for Powertrain HMI Lite (VS) - 01.07 Edition

01.07

5 Manual Operating

5.1 Overview

5 Manual Operating

5

5.1 Overview

5.1.1

Layout and basic functionality of the manual operating screens

The operator can use the manual operating screens to perform movements,

activate/deactivate machine elements, select cycle type and perform other actions

for which a selection must be made.

All screens from the manual operation area have the same general structure (see

Figure 5-1).

(1)

(2)

(1)

(2)

(3)

(4)

Movement or function line

Switch between symbolic/absolute

Scroll up/down

Current page / total number of pages

(3)

(4)

Figure 5-1 Layout of the manual operating screens

? Siemens AG 2007 All rights reserved

HMI Lite Solutions for Powertrain (VS) 01.07 Edition

5- 29

5 Manual Operating

5.1 Overview

01.07

Movement and function line

Each movement and each function is represented by a line.

Every movement or function can be performed in two directions, such as

input/output, open/close, up/down, forwards/backwards. One direction of the

movement or function is shown on the left-hand side of the screen and the other

direction is shown on the right-hand side of the screen.

The two keys to the immediate left or right of the function line are assigned to each

movement as shown in Figure 5-2. These keys are used to activate the associated

movement or function.

(1)

(2)

(1)

(3)

(1)

(2)

(3)

The two upper vertical softkeys are not assigned to any function line.

This button is assigned to the left- hand function in the first line.

This button is assigned to the right-hand function in the first line.

Figure 5-2 Assignment to the corresponding function lines

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Solutions for Powertrain HMI Lite (VS) - 01.07 Edition

01.07

5 Manual Operating

5.1 Overview

Absolute and symbolic view

The

and the absolute designation of the inputs and outputs (e.g. I1.0, O1.0) that are

assigned to the corresponding movements/functions (see Figure 5-3).

The represention in absolute form is displayed only for a parameterizable time.

After this time has expired, the HMI Lite system switches automatically to the

symbolic representation.

(1)

(2)

(1)

(2)

Symbolic view

Absolute view

Figure 5-3 Manual operating screens - absolute and symbolic view

Scrolling

A scroll function can be used to fetch all configured actions for a maximum display

of five (10

When the scroll function is performed, the complete screen is always opened (all

displayed function lines will be replaced by the function lines present on the next

page).

When the last page is reached and the page-up key is pressed, the display

changes back to the first page. Similarly, when the first page is reached and the

page-down key is pressed, the display jumps to the last page.

You cannot change the screen (the page is locked) while a movement or function is

being performed.

Selection and display of the page number

The current page number and the total number of pages are displayed at the

bottom in each screen. The page number field, which is an input field, can be used

to directly select a page by entering the appropriate page number from the

keyboard or keypad.

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5 Manual Operating

5.1 Overview

01.07

Touch panel support

Other than the keys at the immediate left and right of each movement or function,

the screens for the manual operation also support touch panel operation (for

operator panels with touch functionality).

As shown in Figure 5-4, each movement/function can be initiated by touching the

corresponding function in the appropriate areas.

(1)

(2)

(1)

(2)

Touch-sensitive area (button not visible)

Button activated / display pressed

Filgure 5-4 Manual operating screens

–

touch panel support

To prevent the inadvertent initiation of a movement, the system is designed so that

to initiate a movement, it must first be selected by touching the appropriate touch-

sensitive surface. The selection of the movement is confirmed by a flashing square

next to the movement arrow (see number (2) in Figure 5-4).

Once the movement has been confirmed, the movement can be initiated by

subsequently touching the touch- sensitive area. As confirmation, the square next to

the triangle becomes dark blue.

The function remains selected until one of the following events occurs:

?

?

Another movement is selected.

?

?

Scroll to another page.

?

?

Select another screen.

?

?

The sign-of-life monitoring deactivates the movement.

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01.07

5 Manual Operating

5.1 Overview

5.1.2

Elements of the movement/function line

Each movement line consists of the basic elements shown in Figure 5-5:

(1) (2)

(3)

(4)

(5)

(6) (7)

(9)

(8)

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

Executability, left-hand side

Key/button activated, left-hand side

Will be executed, left-hand side

Name of function

Will be executed, right-hand side

Key/button activated, right-hand side

Executability, right-hand side

Final status (end position), left-hand side

Position (optional)

Final status (end position), right-hand side

(10)

Figure 5-5 Manual operating screens - elements of the individual line

Designation (4)

The

screen updates the designations of the functions with the associated description of

the associated line on the current page.

The text items are configured in text lists for WinCC flexible. The

element does not have any runtime interface.

Position (9)

The

field is optional and can be hidden for each movement or function.

Executability (1 and 7)

The

?

?

If the motion can be executed, the triangle is filled dark blue.

?

?

If the movement cannot be performed because it is disabled or interlocked

(e.g. target position reached), the triangle is displayed as an unfilled contour.

The status information must be supplied as binary signals via the runtime interface.

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5 Manual Operating

5.1 Overview

01.07

Final state (end position) (8 and 10)

The

in both directions (e.g. left/right, up/down, open/closed).

?

?

If a target position has not yet been reached, the associated text of this

position appears on a gray background.

?

?

If the target position has been reached, the appropriate text is displayed with a

yellow (left-hand side) or green (right-hand side) background.

Various text items for the symbolic and the absolute view can be displayed for each

The status information must be supplied as binary signals via the runtime interface.

Execution (3 and 5)

The

movement/function is controlled.

?

?

If the output is deactivated, the associated text appears with a gray

background.

?

?

If the output is activated, the appropriate text is displayed with a yellow (left-

hand side) or green (right-hand side) background.

Various text items for the symbolic and the absolute view can be displayed for each

The status information must be supplied as binary signals via the runtime interface.

Key/button activated (2 and 6)

The

sensitive area has been confirmed by the control program (processed). The status

information is supplied by the corresponding function block from HMI Lite.

The

?

?

When a key is pressed and confirmed by the controller, the rectangle becomes

dark blue.

?

?

If a key has not been pressed or not confirmed by the PLC, the rectangle is

represented as an unfilled contour.

The

function on the touch display with the following states (further details for the

preselection are contained in the

?

?

If a function has been preselected, this is indicated by the flashing of the

rectangle (a dark-blue and contoured rectangle flashes in intervals of

approximately 0.25 seconds).

?

?

If the touch- sensitive surface of a function is activated a second time and this is

confirmed by the controller, the rectangle becomes dark blue.

If the function is not active or preselected, the rectangle is displayed as an unfilled

contour.

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01.07

5 Manual Operating

5.2 Purpose of the individual manual operating screens

5.2 Purpose of the individual manual operating screens

5.2.1

Manual operation

The manual operating screen contains a maximum of 64 movement or function

lines. This allows special movements to be performed manually using keys. Every

movement can be performed in two directions, such as input/output, open/close,

up/down, forwards/backwards.

It is also possible to track each movement during its execution.

If there are more movements than can be displayed on the screen at the same

time, the movements will be displayed on several pages. The individual pages can

be grouped. This means each group forms its own manual operating screen for the

operator and, for example, can be assigned to a specific plant section.

5.2.2

Power up condition

The

special power up conditions to be performed manually using keys. Each power up

condition can be controlled in two directions, such as on/off, open/close.

It is also possible to track the status of each power up condition during its

execution.

If there are more power up conditions than can be displayed on the screen at the

same time, the power up conditions will be displayed on several pages

5.2.3

Selecting/deselecting units

The

machine unit that can be selected or deselected manually using keys.

If there are more units than can be displayed on the screen at the same time, the

units will be displayed on several pages.

5.2.4

Selecting/deselecting nut runners

The

nut runner that can be selected or deselected manually using keys.

If there are more nut runners than can be displayed on the screen at the same

time, the nut runners will be displayed on several pages.

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5 Manual Operating

5.2 Purpose of the individual manual operating screens

01.07

5.2.5

Selecting/deselecting nut driver groups

The

assigned a nut runner group that can be selected or deselected manually using

keys.

If there are more nut runner groups than can be displayed on the screen at the

same time, the nut runner groups will be displayed on several pages.

5.2.6

Selecting/deselecting cycle type

The

cycle type that can be selected or deselected manually using keys.

If there are more cycle types than can be displayed on the screen at the same

time, the cycle types will be displayed on several pages.

5.2.7

User operating screen

The User operating screen is a freely-configurable manual operating screen that

can be used for machine- or project-specific functions not assigned to any other

manual operating screen.

?

?

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01.07

6

6.1

6

6.1

6.1.1

Layout of the screen and functionality

6

The

the machine.

(3)

(1)

(2)

(4)

(5)

(1)

(2)

(3)

(4)

(5)

Deviation of the total clock time as percentage (± 50%) from the set clock time

Actual clock time values

Set clock time values

Figure 6-1

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6

6.1

01.07

Display elements

This screen is subdivided into the following two main areas:

?

?

Main clock time

?

?

Sub- clock time

The

clock time. The deviation between the the actual clock time and the set clock time

is also specified as percentage. The range of the clock time deviation is limited to

± 50%. If the deviation lies outside this range, this will be indicated by arrows at the

far left- or right-hand side of the bar.

Note

The deviation is calculated using the following equation:

deviation = actual clock time / set clock time

Procedure for the clock times

The clock time must be calculated with the start and the end signal of a clock pulse

or single clock pulse. This value represents the actual clock time and will be

updated when it is redefined. The interruption of a clock time is possible. The

evaluation of a signal (binary, change from 0 to 1) causes an interruption. The

change from 1 to 0 (falling edge) causes the counting of the clock time to be

continued.

Range of values

The values for the clock times are entered in 16-bit unsigned integer variables. The

values are displayed in seconds with one decimal place. The displayed clock time

resolution corresponds to a tenth of a second.

The maximum displayed value is 6553.5, which corresponds to 1 hour, 49 minutes,

13 seconds and 500 milliseconds.

The accuracy of the timer depends on the type of the associated controller. The

documentation for the S7 CPU data provides more detailed information.

The

controlled using the SPEZIFISCH_AUSBLENDEN configuration parameter in the

DB_HMILITE_CONFIG configuration data block. In this case, the complete control

field with the single clock times will be hidden from the display (see Figure 6-1

Element (2)).

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01.07

6

6.2

6.2

6.2.1

Layout of the screen and functionality

The

(4)

(5)

(6)

(7)

(8)

(1)

(9)

(10)

(11)

(12)

(13)

(2)

(3)

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

(11)

(12)

(13)

Total workpiece counter

Select the workpiece type

Workpiece-related counter

Total number of completed workpieces

Total number of workpieces produced on this day

Total number of workpieces produced during this shift

Planned workpiece count during a shift

Reset shift counter

Reset day counter

Reset total counter

Total number of produced parts

Number of produced parts that are correct

Number of produced parts that are faulty

Figure 6-2

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