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Concrete Construction
matter
T.
Pauly, M. J. N. Priestley
Abstract
Viewed in terms of accepted
practices, concrete construction operations leave
much to be desired
with respect to the
quality, serviceability, and safety of completed
structures. The shortcomings of
these
operations
became
abundantly
clear
when
a
magnitude
7.6
earthquake
struck
northern
Paki-stan on October 8, 2005,
destroying thousands of buildings, damaging
bridges, and killing an
esti-mated
79,000
people.
The
unusually
low
quality
of
construction
operations
prevalent
was
a
major cause of the immense
devastation.
Keywords: Concrete
Placing
Curing
Construction
Technology
Placing Concrete
If concrete is placed in the surface,
the sur-face should be filled with water
sufficiently to prevent
it from
absorbing the concrete of its water. If fresh
concrete is to be placed on or nearby to concrete
that has solidified, the surface of the
placed concrete should be cleaned absolutely,
preferably with a
high-pressure air or
water jet or steel-wire brushes. The surface
should be wet, but there should be no
much
water.
A
little
quantity
of
cement
grout
should
be
brushed
over
the
whole
area,
and
then
followed immediately with the
application of a 1/2-in Layer of mortar. The fresh
concrete should be
placed on or against
the mortar.
In
order to decrease the disintegration re-sulting
from carriage after it is placed. The con-crete
should be placed as nearly as probably
in its
final point. It
should be placed in layers to permit uniform
compaction. The time interval between the
placing of layers should be limited to
assure perfect bond between the fresh and
previously placed
concrete.
In placing concrete in
deeper patters, a ves-sel should be used to limit
the free fall to not over 3
or 4 ft, in
order to prevent concrete disintegra-tion. The
vessel is a pipe made of lightweight metal,
having adjustable lengths and attached
to the bottom of a hopper into which the concrete
is deposited.
As the patters are
filled, sections of the pipe may be
removed.
Immediately
after
the
concrete
is
placed,
it
should
be
compacted
by
hand
pudding
or
a
me-chanical vibrator to
eliminate voids. The vibrator should be left in
one position only long enough
to reduce
the concrete around it to a plastic mass; then the
vibrator should be moved, or
disintegra-
tion
of the aggregate will occur. In general, the
vibrator should not be permitted to penetrate
concrete
in the prior lift.
The mainly advantage of
vibrating is that it permits the use of a drier
concrete, which has a higher
strength
because of the reduced water content. Among the
advantages of vibrating con-crete are the
following:
1.
The decreased
water permits a reduction in the cement and fine
aggregate because less cement
paste is
needed.
2.
The lower
water content decreases shrinkage and voids.
3.
The drier concrete decreases the cost
of finishing the surface.
4.
Mechanical
vibration may replace three to eight hand puddles.
5.
The lower water content increases the
strength of the concrete.
6.
The drier
mixture permits theremoval of some patters more
quickly, which may reduce the
cost of
patters.
Curing
Concrete
If
concrete is to gain its maximum strength and other
desirable properties, it should be cured with
adequate moisture and at a favorable
tem-perature. Failure to provide these conditions
may result in
an inferior
concrete.
The
initial moisture in concrete is adequate to
hydrate all the cement, provided it is not should
replace
the
moisture
that
does
evaporate.
This
may
be
accomplished
by
many
methods,
such
as
leaving
the patters in
place, keeping the
surface wet,
or covering the surface
with
a liquid
curing
compound, which comes being to a water-
tight membrane that prevents the escape of the
initial water.
Curing compounds may be
applied by brushes or pressure sprayers. A gallon
will cover 200 to 300 sq
ft.
Concrete
should
be
placed
at
a
temperature
not
less
than
40
or
more
than
80°
F.A
lower
tem-perature will
decrease the rate of setting, while a
higher temperature will decrease the
ultimate strength.
Placing
Concrete in Cold Weather
When the concrete is placed during cold
weather, it is usually necessary to preheat the
water, the
aggregate,
or
both
in
order
that
the
ini-tial
temperature
will
assure
an
initial
set
and
gain
in
strength .Preheating the
water is the most ef-fective method of providing
the necessary tem-perature.
For this
purpose a water reservoir should be equipped with
pipe coils through which steam can be
passed, or steam may bedischarged
directly into the water, several outlets being
used to given better
distribution of the heat.
When
the
temperatures
of
the
mixtures
are
known,
some
specific
charts
may
be
used
to
cal-culate the
temperature of concrete. A straight line pass all
three scales, passing through every two
known temperatures, will assure the
determina-tion of the third temperature. If the
surface of sand is
dry, the fact lines
of the scales giving the temperature of concrete
should be used. However, if the sand
contains about 3 percent moisture, the
dotted lines should be used.
Specifications usually demand that
freshly placed concrete shall be kept at a
temperature of not less
than
70°
F for 3 days or 50°
F for
5 days after it is placed. Some proper method must
be provided to
keep the demanded
temperature when the cold weather is estimated.
Reinforcing steels for concrete
Compared with concrete, steel is a high
strength material. The useful strength of ordinary
reinforcing
steels in tension as well
as compres-sion, i.e., the yield strength, is
about 15 times the compressive
strength
of common structural con-crete, and well over 100
times its tensile strength. On the other
hand, steel is a high-cost material
compared with concrete. It follow that the two
materials are the best
used in
combination if theconcrete is made to resist the
compressive stresses and the compressive
force, longitudinal steel reinforcing
bars are located close to the ten-sion face to
resist the tension
force., and usually
additional steel bars are so disposed that they
re-sist the inclined tension stresses
that are caused by the shear force in
the beams. However, rein-forcement is also used
for resisting
compressive
forces
primarily
where
it
is
desired
to
reduce
the
cross-sectional
dimensions
of
compression
members,
as
in
the
lower-floor
columns
of
multi-story
buildings.
Even
if
no
such
necessity exits , a minimum
amount of
reinforce-
ment is
placed in
all
compression members to
safeguard them against the effects of
small accidental bending moments that might crack
and even
fail an unre-inforced
member.
For most
effective reinforcing action, it is essential that
steel and concrete deform together, i. e.,
that
there
be
a
sufficiently
strong
bond
be-
tween
the
two
materials
to
ensure
that
no
relative
movements
of
the
steel
bars
and
the
surrounding
concrete
occur.
This
bond
is
provided
by
the
rela-tively
large
chemical
adhesion
which
develops
at
the
steel-concrete
interface,
by
the
natural
roughness of the mill scale of hot-
rolled rein-forcing bars , and by the closely
spaced rib-shap-ed
surface deformations
with which reinforcing bars are furnished in order
to provide a high de-gree of
interlocking of the two
materials.
Steel
is used in two different ways in con-crete
structures: as reinforcing steel and as
prestressing
steel .reinforcing steel
is placed in the forms prior to casting of the
concrete. Stresses in the steel, as in the
hardened concrete, are caused only by
the loads on the structure, except for possible
parasitic stresses
from shrinkage or
similar causes. In contrast, in priestesses
concrete structures large tension forces are
applied to the reinforcement prior to
letting it act jointly with the concrete in
resistingexternal.
The most common type
of reinforcing steel is in the form of round bars,
sometimes called rebars,
available in a
large range of diameters,from 10 to 35 mm for
ordinary applications and in two heavy
bar sizes off 44 and 57 mm these bars
are furnished with surface deformations for the
purpose of
increasing
resistance
to
slip
be-tween
steel
and
concrete
minimum
requirements
for
these
deformations have been
developed in experimental research. Different bar
producers use different
patterns, all
of which satisfy these requirements.
Welding of rebars in making
splices, or for convenience in fabricating
reinforcing cages for
placement in the
forms, may result in metal-lurgical changes that
reduce both strength and ductility,
and
special restrictions must be placed both strength
and ductility, and special restric-tions must be
placed both on the type of steel used
and the welding procedures the provisions of ASTM
A706 relate
specifically to
welding.
In
reinforced concrete a long-time trend is evident
toward the use of higher strength materi-als,
both steel and concrete.
Reinforcing
bars
with
40ksi
yield
stress
,
almost
standard
20
years
ago
,
have
largely
been
replaced by bars with 60ksi yield
stress , both because they are more economical and
because their use
tends to reduce
congestion of steel in the forms .
The ACI Code permits
reinforcing steels up to Fy=80ksi. Such high
strength steels usually yield
gradually
but
have
no
yield
plateau
in
this
situation
the
ACI
Code
requires
that
at
the
speci-fied
minimum yield strength the total strain
shall not exceed 0.0035 this is necessary to make
cur-rent
design methods, which were
developed for sharp-yielding steels with a yield
plateau, appli-cable to
such higher
strength steels. there is no ASTM specification
for deformed bars may be used , according
to the ACI Code , providing they meet
the requirements stated under special
circumstances steel in
this higher
strength range has its place, e.g., in lower-story
columns of high-rise buildings.
In order to minimize
corrosion of rein-forcement and consequent
spelling of concrete under sever
exposure
conditions
such
as
in
bridge
decks
subjected
to
deicing
chemicals
,
galvanized
or
epoxy-coated rebars may be
specified.
Repair of
Concrete Structures
Reinforced concrete is generally a very
du-rable structural material and very little
repair work is
usually needed. However,
its
durability can be affected by a
variety of causes, including those of
design and construction faults, use of
inferior materials and exposure to aggressive en-
vironment. The
need for a repair is
primarily dic-tated by the severity of the
deterioration as de-termined from the
diagnosis. Good workmanship is
essential if any thing more than just a cosmetic
treatment to the
creation is
required.
1. performance
requirements of repair system
Having established the
causes of the defect by
carefully
diagnosing the distress, the next step
should be to consider the requirements
of the re-pair method that will offer an effective
solution to the
problem (see
fig.).
①
Durability
It is important to select
repair materials that provide adequate durability.
Materials used for the
repair job
should be at least as durable as the substrate
concrete to which it is applied.
②
Protection of
steel
The
mechanism of protection provided to the
reinforcing depends on the type of repair ma-
terials
used.
For
example,
cementations
materials
can
protect
the
steel
from
further
corrosion
by
their
inhibitive effect of
increasing the alkalinity of the concrete, whereas
epoxy resin mortars can give
protection
against the ingress of oxygen,moisture and other
harmful agents.
③
Bond with
substrate
The
bond
with
the
substrate
must
produce
an
integral
repair
to
prevent
entry
of
moisture
and
atmospheric gases at the interface.
With most re-pair materials, the bond is greatly
enhanced with the
use of a suitable
bonding aid such as an un-filled epoxy resin
systems and slurry of Portland cement,
plus any latex additives for a Portland
cement-based repair system. Precautions should
also be taken
to remove all loose and
friable ma-terials from the surfaces to be
bonded.
④
Dimensional
Stability
Shrinkage
of
materials during curing should be kept
to a minimum. Subsequent dimensional
change should be very close in the
substrate in order to prevent failure
⑤
Initial
Resistance to Environmentally In-duced
Damage
Some
initial
exposure
conditions
may
lead
to
premature
damage
lo
repairs.
For
example,
partially cured
Portland cement repairs can dete-riorate from hot
weather preventing full hydration of
the cement. To prevent this from
happening extra protection during curing time may
be nec-essary.
⑥
Ease of
Application
Materials should be easily mixed and
ap-plied so that they can be worked readily into
small
crevices and voids. Ideally, the
material should not stick to tools, and should not
shear while being
trowel led nor slump
after placement.
⑦
Appearance
The degree to which the
repair material should match the existing concrete
will depend on the
use
of
the
structure
and
the
client'
s
re-quirements.
A
surface
coating
may
be
required
when
appearance is important
or when cover to reinforcement is small.
2. Selection of Repair
Methods
A suitable repair
counteracts all the defi-ciencies which are
relevant to the use of the structure.
The selection of tile correct method
and
material for a
particular, application requires careful
consideration,
whether
to
meet
special
requirements
for
placing
strength,
durability
or
other
short-or long-term
properties. These con-siderations include:1.
Nature of the
Distress
If
alive crack is filled with a rigid
material,
then either the
repair material will eventually fail or
some new cracking will occur adjacent
to the original crack. Repairs to live cracks must
either use
flexible materials
to
accommodate move-ments or
else steps must be taken prior to
the
re-pair to
eliminate the
movement.
2.
Position of the
Crack
Techniques
which rely on gravity to intro-duce the material
into the crack are more suc-cessfully
carried out on horizontal surfaces but
are rarely effective on vertical ones.
3.
Environment
If moisture, water or contaminants are
found in the crack, then it is necessary to
rectify the leaks
Repair to slop leaks
may be further com-plicated by the need to make
the repairs while the structure
is in
service and the environment is damp.
4.
Workmanship
The skill the operatives available to
carry put the repairs is another relevant factors.
Some-times
this can mean the difference
between a permanent repair and premature failure
of the re-pair material.
5.
Cost
The
cost
of
repair
materials
is
usually
small
compared
with
the
costs
of
providing
access,
preparation and actual labor.
6. Appearance
The repair surface may be unsightly,
par-ticularly when it appears on a prominent part
of the
building. In this case, the
repair system will include some form of treatment
over the entire surface.
Reference
[1]
Philip
Jodidio, Contemporary European Architecture,
Taschen, Koln, pp.148-153
[2]
Ann Breen &
Dick Rigby, Waterfronts, McGraw-Hill, Inc. New
York, 1994, pp.297-300
[3]
Ann
Breen
&
Dick
Rigby,
The
New
Waterfront,
Thames
and
Hudson,
London,
1996,
pp.118-120
[4]
Ann
Breen
&
Dick
Rigby,
The
New
Waterfront,
Thames
and
Hudson,
London,
1996,
pp.52-55
[5]
Robert
Holden, International Landscape Design, Laurence
King Publishing, London, 1996,
pp.10-27
[6]
A
new
concept
in
refrigerant
control
for
heat
pumps
,h,IIR
Conference
Pa-
per,Cleveland,,1996
[7]
Carrier
Corporation-Catalog 523 848,
1997
[8]
Waste
Heat
Management
Handbook,
Na-tional
Bureau
of
Standardc
Handbook
121,
Pub-lica-tion PB 264959, February,1997
Ten design
principles for air to air heat pumps,Allen
Trask,ASHRAE Journal,July,1997
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