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Industrial robots
There
are variety of definitions
of the term
robot. Depending
on the definition
used,
the
number
of
robot
installations
worldwide
varies
widely.
Numerous
single-purpose
machines
are
used
in
manufacturing
plants
that
might
appear
to
be
robots.
These
machines
are
hardwried
to
perform
a
single
function
and
cannot
be
reprogrammed to preform a different
function. Such single-purpose machines do not
fit the definition for industrial
robots that is becoming widely definition
was developed by the Robot Institute of
America.
A
robot
is
a
reprogrammable
multifunctional
mainipulator
designed
to
move
material, parts, tools, or specialized
devices through variable programmed motions for
the performance of a variety of tasks.
Note
that
this
definition
contains
the
words
reprogrammable
and
multifunctional.
It
is
these
two
characteristics
that
separate
the
ture
industrial
robot
from the various
single-purpose machines used in modern
manufacturing firms. The
term
“
reprogrammable
”
implies two things: The robot operates according
to a written
program,
and
this
program
can
be
rewritten
to
accommodate
a
variety
of
manufactureing tasks.
The term
“
multifu
nctional
”
means that the
robot can, through
reprogramming
and the use of different
end-effectors, perform
a
number of different
manufacturing
tasks.
Definitions
written
around
these
two
critical
characteristics
are
becoming
the
accpted definitions among manufacturing
professionals.
The first
articulated arm came about in 1951 and was used by
the U. S. Atomic
Energy Commission. In
1954, the first programmable robot was designed by
George
Devol. It was based on two
important technologies:
(1)
Numerical control (NC) technology.
(2)
Romote
manipulator technology.
Numerical
contorl technology provided a form of machine
control ideally suited
to
robots.
It
allowed
for the control
of motion
by
stored programs.
These
programs
contain date points to which
the sequentially moves, timing signals initiate
action and
to stop movement, and logic
staements to allow for decision making.
Remote manipulator technology allowed a
machine to be more than just another
NC
machine. It allowed such machines to become robots
that can perform a variety of
manufacturing tasks in both
inaccessible and unsafe environments. By merging
these
two
technologies,
Devol
developed
the
first
industrial
robot,
an
unsophisticated
programmable materials handling
machine.
The
first
commerically
produced
robot
was
developed
in
1959.
In
1962,
General
Motors
Corporation.
This
robot
was
produced
by
Unimation.
A
major
step
forword in robot control occurred in
1973 with the development of the T-3 industrial
robot
by
Cincinnati
Milacron.
The
T-3
robot
was
the
first
commercially
produced
industrial robot controlled by a
minicomputer.
Numerical control and
remote manipulator technology prompted the wide-
scale
development and use of industrial
robots. But major technological developments do
not take place simply because of such
new capabilities. Something must provide the
impetus for taking advantage of these
capabilities. In the case of industrial robots,
the
impetus was economics.
The rapid inflation of wages
experienced in the 1970s tremendously increased
the
personnel
costs
of
manufacturing
firms.
At
the
same
time,
foreign
competition
became
a
serious problem
for U. S. manufacturers. Foreign
manufacturers who had
undertaken
automation on a wide-scale basis, such as those in
Japan, began to gain an
increasingly
large
share
of
the
U.
S.
and
world
market
for
manufactured
goods,
particularly
automobiles.
Through
a
variety
of
automation
techniques
including
robots,
Japanese
manufacturers,
beginning in the 1970s, were able to produce
better automobiles more
cheaply than
nonautomated U. S. manufacturers. Consequently, in
order to survive, U.
S. manufacturers
were forced to consider any technological
developments that could
help improve
productivity.
It became imperative to
produce better products
at
lower costs in
order to be
competitive with foreign manufacturers.
Other factors such as the need to find better
ways of performing dangerous
manufacturing tasks contributed to the development
of
industial
robots.
However,
the
principal
rationale
has
always
been,
and
is
still,
improved productivity.
One
of the principal advantages
of
robots is
that they
can be used in
settings
that
are
dangerous
to
humans.
Welding
and
parting
are
examples
of
applications
where robots
can be used more safely than humans. Even though
robots are closely
associated with
safety in the workplace, they can, in themselves,
be dangerous.
Robots and robot cells
must be carefully designed and configured so that
they
do not endanger human workers and
other machines. Robot work envelops should be
accurately calculated and a danger zone
surrounding the envelope clearly marked off.
Red flooring strips and barries can be
used to keep human workers out of a
robot
’
s
work
envelope.
Even
with
such
precautions
it
is
a
good
idea
to
have
an
automatic
shutdown
system in
situations where robots are used. Such a system
should have the capacity to
sense the
need for an automatic shutdown of operations.
Fault-tolerant computers and
redundant
systems can be installed to ensure proper shutdown
of robotics systems to
ensure a safe
enviroment.
About componets of a robot
system, the componets of a robot system could be
discussed either from a systems point
of view. Physically, we could divide the system,
and
controller
(computer)
.
Likewise,
the
robot
itself
could
be
partitioned
anthropomorphically into base,
shoulder, elbow, wrist, gripper, and tool. Most of
these
terms require little explanation.
Consequently,
we
will
describe
the
components
of
a
robot
system
from
the
point of view of
information transfer. That
is,
what
information
or signal
enters
the
component;
what
logical
or
arithmetic
operation
does
the
component
perform;
and
what information or
signal does the component produce? It is important
to note that
the
same
physical
component
may
performs
many
different
information
processing
operations
(
e.
g.
,
a
central
computer
performs
many
different
calculations
on
different
data
)
.
Likewise,
two
physically
separate
components
many
perform
identical
informations ( e .g . , the shoulder and elbow
actuators both convert signals
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