生产制造专业词汇翻译

表面无油污

,

锈迹

,< /p>

焊缝

/

焊点均匀、焊点无穿孔，焊缝缺口 、管口无毛刺，管内无杂物

etc.

；

管段表面无磕碰伤

/

变形

客户端法兰面平整，无损伤变形，无明显划痕；与中心孔不允许有贯穿 性划痕；

零件形状一致，无明显变形或位置差异；

回火杯法兰镀锌

black

The pipes are placed orderly inside the package, no deformation and dislocation; No oil stain, rust,

and

welding

seam/

welding

spot

is

even,

The

pipe

nozzle

has

no

burrs,

no

foreign

objects

are

inside the pipes etc. The pipes have no bumping marks and deformation.

The flange surface for customer connection is smooth and even, no obvious scratches; no linear

scratches leading to the center are allowed, the geometry is constant, Flange galvanized black.

安装孔相对位置

The positioning of installation holes

The

customer

installation

hole

diameter

：

2-

φ

7+0.2

/ -0;

Distance

between

holes36

±

0.2

；< /p>

Wall

thickness :5

±

0.2

；

Bolt hole diameter 2-

φ

7+0.2

/-0; Distance between holes 50

±

0. 2

；

Outside

Diameter

φ

26

0.2

；

表面镀 锌，

black

，颜色均匀，镀锌层光滑，无锈蚀或镀锌层腐蚀 现象；

零件清洁，表面无油污、金属碎屑或其他杂质残留；螺 纹完整，牙型整齐，螺牙无磕碰伤、

变形

etc.

缺陷；梅花槽完整，无变形或其他异常

Surface finish: Zinc plating, black, even color, smooth Zinc surface, no rust or corrosion.

The components are clean, no oil stain, metallic debris or any other objects; the thread is intact,

no deformation etc. the Torx is in good condition.

盐雾试验

48

小时不得有白锈，

240

小时不得有红锈

White rust should not be seen within 48hours during the salt spraying test, and red rust should

not be seen within 240 hours.

表面镀白锌，无明显凹凸不平，不允许有油污、毛刺、不可生锈；折弯处 无裂纹

生产准备

-----

加料烘干

（集中供料）

Material drying (centralized material feeding)

首次加料加料量

The amount of material for the first adding

加满烘料料桶

,

除湿干燥，详见《烘料作业指导书》

The material should completely fill the drying oven, details see

Drying operation Instruction Sheet

真空吸料，自动控制加料，加满料桶，详见《烘料作业指导书》

Vacuum suction, automatic control of feeding, details see

Drying operation Instruction Sheet

加料设备检查

Feeding Equipment checking

Equipment instrument panel

开机检查

Check before every shift

《异常管理规定》

Equipment Abnormality Rule

the first feeding

必须烘

2

小时以上

2.2

小时后测量含水率

;

含水率 ≤

0.2%

为合格

3.

使用集中供料装置

1. At least 2 hours of drying For the first feeding.

2. Check the water content after 2 hours of drying, if the water content is less than 0.2%, then it

will be considered OK.

3. Feeding is done by the centralized feeding system.

Moisture measuring instrument

执行器增加长橡胶管固定管夹，更新长橡胶管安装步骤

A fixing clip for the long hose was added to the actuator, and thereby the installation instruction

of hose was renewed.

直角弯管焊接强度控制要求变更

The requirement of the welding strength of the rectangular hose was renewed.

增加阀片注塑后相关包装内容

The packing requirements for the molded valve discs were added.

增加气密初检工序

Map/Purge

孔堵塞防错验证

The error proofing measure to prevent blockage of Map/Purge holes were added

增加弯管接头注塑贯通孔检查

The checking of molded rectangular hose was added

○零件完整，无缺料；

4

1

个线束安装孔无堵塞、断 裂；制品四周毛

边修平，浇口修平，表面顶杆处无溢料，顶杆印不高于表面。不许有缺料 、流痕、气花、缩

凹、杂质、油污

etc. Appearance

缺陷；

○

MAP

孔

&

弯管接 头孔贯通，孔内无明显飞边；

○

MA P

孔孔壁光滑，无可见的划痕或影响密封的其他缺陷；

The

molded

part

is

complete,

no

insufficient

injection,

4

clips

are

in

good

condition,

the

wire

orifice

is

not

blocked,

there

are

no

burrs,

residues,

debris,

oil

stain

and

flashes,

the

injection

marks are minimum.

Map hole & rectangular hose is not blocked, no flashes are inside the orifice.

The

surface

of

map

hole

is

smooth,

no

visible

scratches

or

any

other

defects

affecting

air

tightness.

热插螺母端面高于热插孔塑料面

0-0.3mm

The inserted nuts are 0-0.3mm higher than the plastic surface.

热插件拔脱力

Insert nut pull off force

热插件旋转扭矩

Inserted nut screwing torque

3

个

M6

，

2

个

M8

热插螺母装入热插头

Three M6 and two M8 nuts should be placed into the inserting arm

热插件位置度

The position of inserted nut

将歧管放入夹具

Place intake manifold into the fixture

位置度

（全部热插完成后

Inspection /

总成

GaugeInspection

总成）

Position ( after all the nuts are inserted, the positioning will be checked by assembly gauge)

6

个

M6

热插螺母装 入热插头

Six M6 nuts are placed onto the inserting arm

铜螺母热插

-3

Throttle body

螺母

*4*M6

钣金支架安装螺母

*2*M6

Nut inserts-3

Throttle body nuts*4*M6

Bracket nuts*2*M6

设备自动防错控制

安装真空

Hose

（短管）

Install vacuum hose (short hose)

真空

Hose

（短管）插入真空腔管嘴

Vacuum hose (short hose) is inserted into the vacuum cavity spigot

1.

两个插入端蘸

< br>WD-40

润滑油，两端蘸油

Depth

不超过

10mm

，胶管内壁无明显油液残留

2.

装配到管嘴底端；

1.

Two

ends

of

the

hose

dip

WD-40

lubricant,

lubricant

depth

less

than

10mm,

and

the

inner

surface of the hose should have no obvious lubricant residue.

2. the hose should be inserted into the bottom of the orifice.

更换油脂

Change lubricant type

轴密封环外圈涂脂

Lubricant should be applied on the outer surface of the axle seals

整圈涂脂，覆盖外圈凹槽表面（尽量不高出）

The lubricant should be applied onto the whole outer surface of the seals.

安装到位，无松动错位

扳动右手侧气 动夹紧扳手，气动压板夹紧歧管，夹紧定位准确，无异常

Turn the pneumatic switch on the right side and the manifold should be fixed firmly

Replacement

，

if parts are damaged, discard as scraps

< /p>

安装

EGR

管密封圈

Install EGR pipe seals

密封圈有凸起侧向下，平面侧向上放入安装槽内，方向不能搞错

The seals are placed into the slot with the protruding side downwards and flat side upwards,

the direction can not be reversed.

EGR

密封圈

&

EGR

管装配

EGR seals& EGR pipe installation

电动力矩螺刀

转角控制仪

装配工作台

Electric wrench

Rotation controller

Assembly workbench

安装

EGR

管

Install

回火杯侧管嘴对准

EGR

管孔插入到底，尽量避免

EGR

管口碰到密封圈；

使直管段支架上的螺栓安装孔与壳体上自攻钉孔对齐；

The EGR pipe should be inserted to the bottom of the EGR orifice, and the end of the EGR pipe

should

no

touch

the

seals;

The

bracket

installation

holes

should

align

with

the

self-tapping

screws.

拔出

EGR

管，

Inspection

密封圈，如有异常，

Discard

as

scraps

并更换新密封圈

Re-installation