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DELL 信赖性测试标准(译文)

作者:高考题库网
来源:https://www.bjmy2z.cn/gaokao
2021-02-06 10:57
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2021年2月6日发(作者:气压)


___________________________________________ ________________________________________________



4.0


Finish Appearance Requirements



最终表面要求



4.1


Color (ASTM D1729)



颜色


(ASTM D1729)


Color specifications will be defined by the Industrial Design team (or its approved agent). Color


tolerances will be specified in the Dell Color document (example in


addendum). Finish color


shall be determined from the piece part drawing or other applicable documents, and conform to


the


following


spec:


Dell


Corporate


Cosmetic


Specification,


P/N


6724U,


“SPEC,DELL,COSMETIC,C ORP


-


STD”.



颜色规格将由工业设计团队


(


或其认可的代理机构


)


定义。色彩公差将在戴尔色彩文件


(


如附录


)


中指定。最终

颜色应由零件图纸或其他适用的文件确定,并符合以下规格


:


戴尔公司外观标准,


P


/N


67 24U


,“戴尔外观


企业标准”。




Applicator shall measure L*, a* and b* at the locations specified on the piece-part drawing or


other applicable document as stipulated in the Dell Corporate Cosmetic Specification, 6724U. If


the location is not specified, the locations shall be approved by Dell Mechanical Engineer.


检 验员应按零件图或戴尔公司外观标准


6724U


中规定的其他适 用指定位置的文件,测量


L


*



a


*



b


*< /p>


。如


果文件未指定,则应由戴尔机械工程师批准。




4.2


Gloss (ASTM D523)



光泽度


(ASTM D523)


Gloss specifications will be defined by the Industrial Design team (or its approved agent). Gloss


tolerance


will


be


specified


in


the


Dell


Color


document


(example


in


addendum).



Finish


gloss


shall be determined from the piece part drawing or other applicable documents, and conform to


the


following


spec:


Dell


Corporate


Cosmetic


Specification,


P/N


6724U,


“SPEC,DELL,COSMETIC,C ORP


-


STD”


.


光泽度规格由工业设计团队


(


或其认可的代理机构


)


定义。戴尔的颜色文件中


(


如附录


)


中指定了光泽度公差。

最终光泽度应由零件图纸或其他适用文件确定,并符合以下规格


:

< br>戴尔公司外观标准,


P


/N


6724U


,“戴尔


外观企业标准”。



Applicator shall measure the gloss at the locations specified on the piece-part drawing or other


applicable


document.



If


the


location


is


not


specified,


the


locations


shall


be


approved


by


Dell


Mechanical Engineer.


检验员应测量在 零件图或其他适用文件上注明的光泽度。如果位置未指定,则位置应由戴尔机械工程师批


准。




4.3


Texture or Roughness, (R


a


, R


z


, R


pc


)


纹理或粗糙度(

< p>
Ra,Rz,Rpc




Texture


or


roughness


will


be


defined


by


the


Industrial


Design


Team


(or


its


approved


agent).


Applicator


shall


measure


the


texture


or


roughness


at


the


locations


specified


on


the


piece-part


drawing.



If


the


location


is


not


specified,


the


locations


shall


be


approved


by


Dell


Mechanical


Engineer. R


a


, R


z


, & R


pc


must all be reported.


纹理或粗糙度由工业设计团队


(


或其认可的 代理机构


)


定义。检验员应测量在零件图上指定位置的纹理或粗 糙


度。如果位置未指定,则应由戴尔机械工程师批准。


Ra,R z


,和


Rpc


都必须报告。

< p>



4.4


Oxide, (ASTM B244), or Dry Film Thickness



氧化物


(ASTM B244)


,或干膜厚度





___________________________ __________________________________________________ ______________



Page 1 of 13



___________________________ __________________________________________________ ______________


A wide variety of measurement equipment and techniques are available based upon film or finish


type. These can include the following:


基于膜厚或成品,广泛的测量工具和技术都适用。如下:




1.



2.



3.



4.



5.



6.



Cross section


Scribe


Tape test (using micrometer)


Acoustic reflection


Electromagnetic Conductance


Profilometer




Any


equipment


used


for


thickness


measurement


shall


be


calibrated


and


traceable


to


NIST


(National


Institute


of


Standards


and


Technology)


and


comply


with


ISO


(International


Organization for Standardization) requirements.


用于厚度 量测的任何仪器均要可校正和可追溯(国家标准技术局),符合


ISO

< br>要求。




The


master


standard


plaque


and


the


applicable


Dell


Color


document


(examples


in


addendum)


shall define the minimum dry film or oxide thickness in microns to achieve the appearance and


performance requirements


.


It is the finish applicator


’s responsibility to ensure that all coatings


on


the


piece


part


meet


the


appearance


and


performance


requirements


as


prescribed


in


this


specification and in the applicable Dell Color Standard document.

< p>
主标准板和适合的


Dell


颜色文件(如附件)需 用微米级定义最小的膜厚或氧化层厚度。检验员要确保零件


上的所有涂层符合本规范以及 适用的戴尔颜色标准文件中规定的外观和性能要求。



Soft touch DFT is to be measured using only cross section or tape method. Other methods are


not permitted for soft touch DFT measurement.



5.0


Finish Performance Requirements


最终性能要求



5.1


Adhesion (ASTM D3359)


附着力测试(


ASTM D3359




For all coatings EXCEPT Conductive Coatings:


除了导电涂层以外的所有涂层


:



Test Parameters:


测试参数


:


测量参数




Curved surfaces or surfaces too small (with one dimension less than 10mm) for Cross-cut



use


Method A, “X


-


cut Tape Test” –


Permacell, 3M 250 tape, (or equivalent) shall be used for testing


purposes.



弯面或太小的表面


(


有一尺寸小于< /p>


10mm)


要用交叉切割的方法测试的话,使用方法


A


,“


x



cut


胶带测


试”


-


应使用


3M 250


胶带


(


或同等的胶带


)


用于测试。




Flat surfaces



where possible,


use Method B, “Cross


-


cut Tape Test,” –


Permacell, 3M 250 tape


(or equivalent) shall be used for testing purposes.


平面


-


在可行的位置,使用方法

< p>
B


,“交叉切割胶带测试”


-


应使用


3M


250


胶带



(


或同等的胶带


)


用于测


试。




For DFT < 50


?


m, make 1mm spaced cuts. For 50


?


m to 125


?


m, make 2mm spaced cuts. For


DFT > 125


?


m, use X-cut method.



__________ __________________________________________________ _______________________________



Page 2 of 13



___________________________ __________________________________________________ ______________



膜厚


< 50


?

m


,做


1


毫米空间的切割。


50



125


?< /p>


m,



2


毫米空 间的切割。对于膜厚


> 125


?


m ,


使用


x


切割的方法。




Piece part test location for adhesion test shall be determined by the piece part drawing.


If the


specific test location is not called out, test will be performed in the same area as color and gloss


measurements.

零件附着力测试位置应由零件图确定。如果指定的测试位置未指出,测试将在与颜色和光泽度测量相


同的区域进行。




Adhesion testing shall be conducted prior to and after temperature / humidity conditioning. A


separate area shall be tested for each adhesion test. The cuts (cross cut or x-cut) for the adhesion


test that is performed after heat / humidity conditioning, shall be made after completion of heat /


humidity conditioning.

附着力测试前后需温湿度测试。每次粘附试验都要测试一个单独的区域。在温湿度测试后进行百格

< p>
(



叉切或


x

< p>


)





For Conductive Coatings ONLY:



In order for conductive coatings to meet UL 746C requirements, the conductive coating must


meet a 4A or 4B minimum adhesion rating after the piece part or coupon has been subjected to


35C/90%RH for 14 days.



仅供导电涂层


:


为了使导电涂层满足


UL


746C< /p>


的要求,在零件或样品被置于


35


°


C


/90%


湿度环境中


14


天后,导电涂层必


须满足


4A



4B


的最低粘附等级。



Rate the adhesion in accordance with the following scales:


附着等级按照以下等级


:


5A


4A


3A


2A


1A< /p>


0A


No peeling or removal.


Trace peeling or removal along incisions or at their


intersection.


Jagged removal along incisions up to 1/16 in. (1.6


mm) on either side.


Jagged removal along most of incisions up to 1/8


in. (3.2 mm) on either side.


Removal from most of the area of the X under the


tape.


Removal beyond the area of the X.


5B


4B


3B


2B


1B


0B


Th e edges of the cuts are completely smooth; none


of the squares of the lattice is detached.


Small flakes of the coating are detached at


intersections; less than 5 % of the area is affected.


Small flakes of the coating are detached along


edges and at intersections of cuts. The area


affected is 5% to 15%.


The coating has flaked along the edges and on


parts of the squares. The area affected is 15% to


35%.


The coating has flaked along the edges of cuts in


large ribbons and whole squares have detached.


The area affected is 35% to 65%.


Flaking and detachment worse than Grade 1B.




Pass Criteria:


通过标准


:


4A


minimum,


(trace


peeling


or


removal


along


incisions


or


intersection),


for


all


coating


technologies when using method A, (X-cut).


当使用方法


A


时< /p>


(X


切割


)


,所 有覆膜技术至少满足


4A


等级。



4B


minimum,


(less


than


5%


of


the


area


removed),


for


all


coating


technologies


when


using


method B, (cross-hatch).


当使用方法


B


时(交叉切割),所有覆膜技术至少满足


4B


等 级。



Adhesion classification scale is illustrated in


Figure 1


. Area calculation from any image analysis


software package, (e.g. ImageJ), may be used to calculate the affected areas.


附着分类等级如图


1


所 示。任何图像分析软件包


(



Imag eJ)


的面积计算,都可以用来计算受影响的区域。



___________________________________________ ________________________________________________



Page 3 of 13



___________________________ __________________________________________________ ______________



Figure 1




Classification of Adhesion Test Results



图< /p>


1


附着力试验结果的分类



5.2


Film Hardness by Pencil Test (ASTM D3363)



涂层硬度铅笔测试


(ASTM D3363)


Test Parameters:


测试参数


:


测试参数




Follow the test method as defined in the ASTM D3363 standard with a 500 gram loading. 2.0


mm calibrated Mitsubishi Uni pencils that meet the hardness scale described in section 5.1 of the


ASTM D3363 standard are required.



按照


ASTM


D3363

< p>
标准中定义的加载


500


克载荷来测试的方法。需 要符合


ASTM


D3363


标准第< /p>


5.1


节所述


2.0 mm


校准过的三菱铅笔硬度等级。




Piece part test location for hardness test shall be determined by the piece part drawing.


If the


specific test location is not called out, test will be performed in the same area as color and gloss


measurements.



零件做 硬度试验的位置应由零件图确定。如果测试位置未指出,测试将在与颜色和光泽度测试相同的区域


进行。



Pencil preparation / use:


铅笔准备






Begin


testing


with


the


hardest


lead


in


an


environment


controlled


to


25


?


C


±


2


?


C,


50%


±


5%


relative humidity on a flat, firm, horizontal surface with the pencil positioned at a 45


?


angle to


____ __________________________________________________ _____________________________________



Page 4 of 13



___________________________ __________________________________________________ ______________


the surface. Repeat the process of selecting and testing with progressively softer leads until


a


lead is identified which fails to scratch the surface. Record the pencil hardness as the hardest


lead that will


not


scratch the surface, (scratch hardness). Repeat 3 times to confirm the accuracy


of your conclusion.


在温度


25


°


< br>2


°


C,


相对湿度

< p>
50%±


5%


的环境中,基于一个平坦的、坚固的 、水平的表面,铅笔与上述表


面呈


45


°夹角,用最硬的铅开始测试,逐渐降低铅的硬度,重复选择和测试的过程,直到铅没有在表面留


下划痕。将该铅笔硬度记录为不会划伤表面的最硬铅笔硬度,


(


划伤硬度


)


。重复


3


次,确认结论的准确性。




Pass Criteria:


通过标准:



Checks shall be made by close visual inspection and fingernail feel. There shall be no visible


cuts or scratches per ASTM D3363 when viewed under cool white fluorescent light of 80 to 120


foot-candles at a distance of 18 inches, (460 mm). Inspectors should hold the part 30 degrees


from the horizontal plane and rotate the part 30 degrees to the left and right along the vertical


axis.


Pencil


hardness


is


indicated


by


the


hardest


pencil


that


will


leave


the


film


uncut


and


unscratched. Any defacement of the surface other than a cut (gouge) is considered a scratch. In


some cases pencil lead transfer to the surface may be


misinterpreted as a scratch. Verify that


scratches


are


indeed


scratches


by


removing


any


residual


pencil


lead


marks


with


dry


or


moist


cloth before making the scratch determination.


检查应通过近距离的目视检查和手指甲感受来进行。当 在


18


英寸


(460

< br>毫米


)


远、照度


80

< p>


120


英尺烛


光的白冷 光源下观看时,应当没有可见的划伤或划痕(


ASTM D3363

)。检查人员应将零件保持在与水平面



30


度的平面上,并沿垂直轴左右旋转


30


度进行检查。 铅笔硬度由无划伤、无划痕膜层实验反映的最硬


铅笔硬度决定。除了切割


(


凿孔


)


外,表面的任何损坏 都被认为是划痕。在某些情况下,铅笔芯的痕迹可能会


被误解为划痕。在做出划痕是否真 实的决定前,先用干布或湿布去除残留的铅笔痕迹,以验证划痕确实是


划痕。

< p>




1.



2K low bake


2.



1K high bake


3.



Powdercoat


4.



UV


5.



1K low bake


6.



Soft Touch


7.



IMR


8.



Thermal Ink Transfer


9.



Plated Finish


10.



Conductive Coatings


11.



NCVM


12.



ED


13.



Carbon Fiber Composite



H or harder


2H or harder


2H or harder


H or harder


HB or harder


F or harder


HB or harder


H or harder


H or harder


H or harder


H or harder


H or harder


H or harder




5.3


Solvent Cure (ASTM D4752)



耐溶剂(


ASTM D4752




Test Parameters:


测试参数


:


测试参数



_______________________ __________________________________________________ __________________



Page 5 of 13



___________________________ __________________________________________________ ______________


1.



2K low bake


2K


低温烘烤


50 double rubs MEK (100%)


2.



1K high bake


1K


高温烘烤


50 double rubs MEK (100%)


3.



Powdercoat


粉末涂层



50 double rubs MEK (100%)


4.



UV


紫外线



50 double rubs MEK (100%)


5.



1K low bake


1K


低温烘烤


50 double rubs IPA (70%)


6.



Soft Touch


柔软感触油墨


50 double rubs MEK (100%)


7.



IMR


模内转印



50 double rubs MEK (100%)


8.



Thermal Ink Transfer


热传墨


50 double rubs MEK (100%)


9.



Plated Finish


表面电镀



50 double rubs MEK (100%)


10.



Conductive Coatings


导电涂层


50 double rubs MEK (100%)



11.



Silk Screen / Pad Print


丝印


/


打印


50 double rubs IPA (70%)



12.



NCVM


不导电电镀



50 double rubs MEK (100%)



13.



ED


电泳



50 double rubs MEK (100%)



14.



Carbon Fiber Composite


炭纤维复合材料


50 double rubs MEK (100%)


IPA



Isopropyl Alcohol



异丙醇


- CAS # 67-63-0


MEK



Methyl Ethyl Ketone


丁酮


- CAS # 78-93-3




Applicator shall perform the cure test on the piece-part at the location specified on the piece-part


drawing with moderate finger pressure, (~50g). If the specific location is not called out, the test


shall be performed in the same area as color and gloss measurements.



检验员应在零件指定的位置上用手指适度按压


(~

< p>
50g)


,来进行试验。如果没有指定具体位置,则应在颜色


和光泽度测试的同一区域内进行测试。



Pass Criteria:



通过标准:



Minimum resistance rating of 4 on a fully cured sample as described in ASTM D4752 (reference


table 3.0). Ink removal in printed areas shall not be considered in the rating assessment.



样品最低耐受等级为在


ASTM


D4 752(


参考表


3.0)


中描述的


4


级。印刷区域内油墨的去除不应被考虑在评估

中。



Resistance


De scription


Rating


5


4


3


2


1


0


No effect on surface; no color on cloth after 50 double rubs.


Burnished appearance in rubbed area; slight amount of color on cloth after 50 double


rubs.


Some marring and apparent depression of the film after 50 double rubs.


Heavy marring; obvious depression in film after 50 double rubs.


Heavy depression in the film but no actual penetration to the substrate after 50 double


rubs.


Penetration to the substrate after 50 double rubs or less.




5.4


RCA Abrasion/Cure (ASTM F2357)




RCA


耐磨测试


(ASTM F2357)




Test Parameters:


测试参数


:



测试参数



Abrade the test specimen with a 175g weight on a Norman Tool or RCA abraser for the specified


number of cycles below. Abrasive paper tape acquired from Norman Tool and calibration paint


chip with #1680 top coat acquired from Red Spot Paint & Varnish shall be used to conduct this


test. Piece part test location for abrasion test shall be determined by the piece part drawing. If


_____________________ __________________________________________________ ____________________



Page 6 of 13


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