-
___________________________________________
________________________________________________
4.0
Finish
Appearance Requirements
最终表面要求
4.1
Color (ASTM D1729)
颜色
(ASTM D1729)
Color specifications will be defined by
the Industrial Design team (or its approved
agent). Color
tolerances will be
specified in the Dell Color document (example in
addendum). Finish color
shall be determined from the piece part
drawing or other applicable documents, and conform
to
the
following
spec:
Dell
Corporate
Cosmetic
Specification,
P/N
6724U,
“SPEC,DELL,COSMETIC,C
ORP
-
STD”.
颜色规格将由工业设计团队
(
或其认可的代理机构
p>
)
定义。色彩公差将在戴尔色彩文件
(
p>
如附录
)
中指定。最终
颜色应由零件图纸或其他适用的文件确定,并符合以下规格
:
戴尔公司外观标准,
P
/N
67
24U
,“戴尔外观
企业标准”。
Applicator shall measure
L*, a* and b* at the locations specified on the
piece-part drawing or
other applicable
document as stipulated in the Dell Corporate
Cosmetic Specification, 6724U. If
the
location is not specified, the locations shall be
approved by Dell Mechanical Engineer.
检
验员应按零件图或戴尔公司外观标准
6724U
中规定的其他适
用指定位置的文件,测量
L
*
、
a
*
和
b
*<
/p>
。如
果文件未指定,则应由戴尔机械工程师批准。
4.2
Gloss
(ASTM D523)
光泽度
(ASTM D523)
Gloss specifications will be defined by
the Industrial Design team (or its approved
agent). Gloss
tolerance
will
be
specified
in
the
Dell
Color
document
(example
in
addendum).
Finish
gloss
shall be determined from the piece part
drawing or other applicable documents, and conform
to
the
following
spec:
Dell
Corporate
Cosmetic
Specification,
P/N
6724U,
“SPEC,DELL,COSMETIC,C
ORP
-
STD”
.
光泽度规格由工业设计团队
(
或其认可的代理机构
p>
)
定义。戴尔的颜色文件中
(
如附录
)
中指定了光泽度公差。
最终光泽度应由零件图纸或其他适用文件确定,并符合以下规格
:
< br>戴尔公司外观标准,
P
/N
6724U
,“戴尔
外观企业标准”。
Applicator shall measure the gloss at
the locations specified on the piece-part drawing
or other
applicable
document.
If
the
location
is
not
specified,
the
locations
shall
be
approved
by
Dell
Mechanical Engineer.
检验员应测量在
零件图或其他适用文件上注明的光泽度。如果位置未指定,则位置应由戴尔机械工程师批
准。
4.3
Texture or Roughness,
(R
a
,
R
z
,
R
pc
)
纹理或粗糙度(
Ra,Rz,Rpc
)
Texture
or
roughness
will
be
defined
by
the
Industrial
Design
Team
(or
its
approved
agent).
Applicator
shall
measure
the
texture
or
roughness
at
the
locations
specified
on
the
piece-part
drawing.
If
the
location
is
not
specified,
the
locations
shall
be
approved
by
Dell
Mechanical
Engineer.
R
a
,
R
z
, &
R
pc
must all be reported.
p>
纹理或粗糙度由工业设计团队
(
或其认可的
代理机构
)
定义。检验员应测量在零件图上指定位置的纹理或粗
糙
度。如果位置未指定,则应由戴尔机械工程师批准。
Ra,R
z
,和
Rpc
都必须报告。
4.4
Oxide, (ASTM B244), or Dry Film
Thickness
氧化物
(ASTM
B244)
,或干膜厚度
___________________________
__________________________________________________
______________
Page 1
of 13
___________________________
__________________________________________________
______________
A wide variety of
measurement equipment and techniques are available
based upon film or finish
type. These
can include the following:
基于膜厚或成品,广泛的测量工具和技术都适用。如下:
1.
2.
3.
4.
5.
6.
Cross section
Scribe
Tape test (using
micrometer)
Acoustic reflection
Electromagnetic Conductance
Profilometer
Any
equipment
used
for
thickness
measurement
shall
be
calibrated
and
traceable
to
NIST
(National
Institute
of
Standards
and
Technology)
and
comply
with
ISO
(International
Organization
for Standardization) requirements.
用于厚度
量测的任何仪器均要可校正和可追溯(国家标准技术局),符合
ISO
< br>要求。
The
master
standard
plaque
and
the
applicable
Dell
Color
document
(examples
in
addendum)
shall define the
minimum dry film or oxide thickness in microns to
achieve the appearance and
performance
requirements
.
It is the
finish applicator
’s responsibility to
ensure that all coatings
on
the
piece
part
meet
the
appearance
and
performance
requirements
as
prescribed
in
this
specification and in
the applicable Dell Color Standard document.
主标准板和适合的
Dell
颜色文件(如附件)需
用微米级定义最小的膜厚或氧化层厚度。检验员要确保零件
上的所有涂层符合本规范以及
适用的戴尔颜色标准文件中规定的外观和性能要求。
Soft
touch DFT is to be measured using only cross
section or tape method. Other methods are
not permitted for soft touch DFT
measurement.
5.0
Finish Performance Requirements
最终性能要求
5.1
Adhesion (ASTM D3359)
附着力测试(
ASTM
D3359
)
For all
coatings EXCEPT Conductive Coatings:
除了导电涂层以外的所有涂层
:
Test Parameters:
测试参数
:
测量参数
Curved surfaces or surfaces too small
(with one dimension less than 10mm) for Cross-cut
–
use
Method A,
“X
-
cut Tape Test”
–
Permacell, 3M 250 tape, (or
equivalent) shall be used for testing
purposes.
弯面或太小的表面
(
有一尺寸小于<
/p>
10mm)
要用交叉切割的方法测试的话,使用方法
A
,“
x
–
cut
胶带测
试”
-
应使用
3M
250
胶带
(
或同等的胶带
)
用于测试。
Flat surfaces
–
where possible,
use Method B,
“Cross
-
cut Tape Test,”
–
Permacell, 3M 250 tape
(or
equivalent) shall be used for testing purposes.
p>
平面
-
在可行的位置,使用方法
B
,“交叉切割胶带测试”
-
应使用
3M
250
胶带
(
或同等的胶带
)
用于测
试。
For DFT
< 50
?
m, make 1mm spaced
cuts. For 50
?
m to 125
?
m, make 2mm spaced cuts.
For
DFT > 125
?
m,
use X-cut method.
__________
__________________________________________________
_______________________________
Page 2 of 13
___________________________
__________________________________________________
______________
膜厚
< 50
?
m
,做
1
毫米空间的切割。
50
至
125
?<
/p>
m,
做
2
毫米空
间的切割。对于膜厚
> 125
?
m
,
使用
x
切割的方法。
Piece part test
location for adhesion test shall be determined by
the piece part drawing.
If the
specific test location is not called
out, test will be performed in the same area as
color and gloss
measurements.
零件附着力测试位置应由零件图确定。如果指定的测试位置未指出,测试将在与颜色和光泽度测量相
同的区域进行。
Adhesion testing shall be conducted
prior to and after temperature / humidity
conditioning. A
separate area shall be
tested for each adhesion test. The cuts (cross
cut or x-cut) for the adhesion
test
that is performed after heat / humidity
conditioning, shall be made after completion of
heat /
humidity conditioning.
附着力测试前后需温湿度测试。每次粘附试验都要测试一个单独的区域。在温湿度测试后进行百格
< p>(
交
叉切或
x
切
)
。
For Conductive Coatings
ONLY:
In order for
conductive coatings to meet UL 746C requirements,
the conductive coating must
meet a 4A
or 4B minimum adhesion rating after the piece part
or coupon has been subjected to
35C/90%RH for 14 days.
仅供导电涂层
:
为了使导电涂层满足
UL
746C<
/p>
的要求,在零件或样品被置于
35
°
p>
C
/90%
湿度环境中
14
天后,导电涂层必
须满足
4A
或
4B
的最低粘附等级。
Rate the adhesion in accordance
with the following scales:
附着等级按照以下等级
:
5A
4A
3A
2A
1A<
/p>
0A
No peeling or
removal.
Trace peeling or removal along
incisions or at their
intersection.
Jagged removal
along incisions up to 1/16 in. (1.6
mm)
on either side.
Jagged removal along
most of incisions up to 1/8
in. (3.2
mm) on either side.
Removal from most of
the area of the X under the
tape.
Removal beyond the area
of the X.
5B
4B
3B
p>
2B
1B
0B
Th
e edges of the cuts are completely smooth; none
of the squares of the lattice is
detached.
Small flakes of the coating
are detached at
intersections; less
than 5 % of the area is affected.
Small
flakes of the coating are detached along
edges and at intersections of cuts. The
area
affected is 5% to
15%.
The coating has flaked along the
edges and on
parts of the squares. The
area affected is 15% to
35%.
The coating has flaked along the edges
of cuts in
large ribbons and whole
squares have detached.
The area
affected is 35% to 65%.
Flaking and
detachment worse than Grade 1B.
Pass Criteria:
通过标准
:
4A
minimum,
(trace
peeling
or
removal
along
incisions
or
intersection),
for
all
coating
technologies when using method A,
(X-cut).
当使用方法
A
时<
/p>
(X
切割
)
,所
有覆膜技术至少满足
4A
等级。
4B
minimum,
(less
than
5%
of
the
area
removed),
for
all
coating
technologies
when
using
method
B, (cross-hatch).
当使用方法
B
时(交叉切割),所有覆膜技术至少满足
4B
等
级。
Adhesion classification
scale is illustrated in
Figure
1
. Area calculation from any image
analysis
software package, (e.g.
ImageJ), may be used to calculate the affected
areas.
附着分类等级如图
1
所
示。任何图像分析软件包
(
如
Imag
eJ)
的面积计算,都可以用来计算受影响的区域。
___________________________________________
________________________________________________
Page 3 of 13
___________________________
__________________________________________________
______________
Figure
1
Classification
of Adhesion Test Results
图<
/p>
1
附着力试验结果的分类
5.2
Film Hardness by Pencil
Test (ASTM D3363)
涂层硬度铅笔测试
(ASTM D3363)
Test Parameters:
测试参数
:
测试参数
Follow the test method as defined in
the ASTM D3363 standard with a 500 gram loading.
2.0
mm calibrated Mitsubishi Uni
pencils that meet the hardness scale described in
section 5.1 of the
ASTM D3363 standard
are required.
按照
ASTM
D3363
标准中定义的加载
500
克载荷来测试的方法。需
要符合
ASTM
D3363
标准第<
/p>
5.1
节所述
2.0
mm
校准过的三菱铅笔硬度等级。
Piece part test location for hardness
test shall be determined by the piece part
drawing.
If the
specific
test location is not called out, test will be
performed in the same area as color and gloss
measurements.
零件做
硬度试验的位置应由零件图确定。如果测试位置未指出,测试将在与颜色和光泽度测试相同的区域
进行。
Pencil preparation /
use:
铅笔准备
Begin
testing
with
the
hardest
lead
in
an
environment
controlled
to
25
?
C
±
2
?
C,
50%
±
5%
relative humidity on a flat, firm,
horizontal surface with the pencil positioned at a
45
?
angle to
____
__________________________________________________
_____________________________________
Page 4 of 13
___________________________
__________________________________________________
______________
the surface. Repeat the
process of selecting and testing with
progressively softer leads until
a
lead is identified which fails to
scratch the surface. Record the pencil hardness
as the hardest
lead that will
not
scratch the surface,
(scratch hardness). Repeat 3 times to confirm the
accuracy
of your conclusion.
在温度
25
°
C±
< br>2
°
C,
相对湿度
50%±
5%
的环境中,基于一个平坦的、坚固的
、水平的表面,铅笔与上述表
面呈
45
°夹角,用最硬的铅开始测试,逐渐降低铅的硬度,重复选择和测试的过程,直到铅没有在表面留
下划痕。将该铅笔硬度记录为不会划伤表面的最硬铅笔硬度,
(
划伤硬度
)
。重复
3
次,确认结论的准确性。
Pass Criteria:
通过标准:
Checks
shall be made by close visual inspection and
fingernail feel. There shall be no visible
cuts or scratches per ASTM D3363 when
viewed under cool white fluorescent light of 80 to
120
foot-candles at a distance of 18
inches, (460 mm). Inspectors should hold the
part 30 degrees
from the horizontal
plane and rotate the part 30 degrees to the left
and right along the vertical
axis.
Pencil
hardness
is
indicated
by
the
hardest
pencil
that
will
leave
the
film
uncut
and
unscratched. Any defacement of the
surface other than a cut (gouge) is considered a
scratch. In
some cases pencil lead
transfer to the surface may be
misinterpreted as a scratch. Verify
that
scratches
are
indeed
scratches
by
removing
any
residual
pencil
lead
marks
with
dry
or
moist
cloth before making the scratch
determination.
检查应通过近距离的目视检查和手指甲感受来进行。当
在
18
英寸
(460
< br>毫米
)
远、照度
80
到
120
英尺烛
光的白冷
光源下观看时,应当没有可见的划伤或划痕(
ASTM D3363
)。检查人员应将零件保持在与水平面
成
30
度的平面上,并沿垂直轴左右旋转
30
度进行检查。
铅笔硬度由无划伤、无划痕膜层实验反映的最硬
铅笔硬度决定。除了切割
(
凿孔
)
外,表面的任何损坏
都被认为是划痕。在某些情况下,铅笔芯的痕迹可能会
被误解为划痕。在做出划痕是否真
实的决定前,先用干布或湿布去除残留的铅笔痕迹,以验证划痕确实是
划痕。
1.
2K low bake
2.
1K high bake
3.
Powdercoat
4.
UV
5.
1K low bake
6.
Soft Touch
7.
IMR
8.
Thermal Ink
Transfer
9.
Plated Finish
10.
Conductive Coatings
11.
NCVM
12.
ED
13.
Carbon Fiber
Composite
H or harder
2H or harder
2H or harder
H or harder
HB or harder
F or harder
HB or harder
H or harder
H or harder
H or harder
H or harder
H or harder
H or harder
5.3
Solvent Cure (ASTM D4752)
耐溶剂(
ASTM
D4752
)
Test
Parameters:
测试参数
:
测试参数
_______________________
__________________________________________________
__________________
Page 5 of 13
___________________________
__________________________________________________
______________
1.
2K low bake
2K
低温烘烤
50 double rubs MEK (100%)
2.
1K high bake
1K
高温烘烤
50 double rubs MEK (100%)
3.
Powdercoat
粉末涂层
50 double rubs MEK (100%)
4.
UV
紫外线
50 double rubs
MEK (100%)
5.
1K low bake
1K
低温烘烤
50 double rubs IPA (70%)
6.
Soft Touch
柔软感触油墨
50 double rubs MEK (100%)
7.
IMR
模内转印
50 double rubs
MEK (100%)
8.
Thermal Ink Transfer
热传墨
50 double rubs MEK (100%)
9.
Plated Finish
表面电镀
50 double rubs MEK (100%)
10.
Conductive
Coatings
导电涂层
50 double rubs MEK (100%)
11.
Silk
Screen / Pad Print
丝印
/
打印
50 double rubs IPA (70%)
12.
NCVM
不导电电镀
50 double rubs MEK (100%)
13.
ED
电泳
50 double rubs MEK (100%)
14.
Carbon
Fiber Composite
炭纤维复合材料
50
double rubs MEK (100%)
IPA
–
Isopropyl
Alcohol
异丙醇
- CAS
# 67-63-0
MEK
–
Methyl Ethyl Ketone
丁酮
- CAS
# 78-93-3
Applicator shall perform the cure test
on the piece-part at the location specified on the
piece-part
drawing with moderate finger
pressure, (~50g). If the specific location is not
called out, the test
shall be performed
in the same area as color and gloss
measurements.
检验员应在零件指定的位置上用手指适度按压
(~
50g)
,来进行试验。如果没有指定具体位置,则应在颜色
和光泽度测试的同一区域内进行测试。
Pass
Criteria:
通过标准:
Minimum resistance rating of 4 on a
fully cured sample as described in ASTM D4752
(reference
table 3.0). Ink removal in
printed areas shall not be considered in the
rating assessment.
样品最低耐受等级为在
ASTM
D4
752(
参考表
3.0)
中描述的
p>
4
级。印刷区域内油墨的去除不应被考虑在评估
中。
Resistance
De
scription
Rating
5
4
3
2
1
0
p>
No effect on surface; no color on cloth
after 50 double rubs.
Burnished
appearance in rubbed area; slight amount of color
on cloth after 50
double
rubs.
Some marring and
apparent depression of the film after 50 double
rubs.
Heavy marring; obvious depression
in film after 50 double rubs.
Heavy
depression in the film but no actual penetration
to the substrate after 50
double
rubs.
Penetration to
the substrate after 50 double rubs or
less.
5.4
RCA Abrasion/Cure (ASTM
F2357)
RCA
耐磨测试
(ASTM
F2357)
Test
Parameters:
测试参数
:
测试参数
Abrade the
test specimen with a 175g weight on a Norman Tool
or RCA abraser for the specified
number
of cycles below. Abrasive paper tape acquired
from Norman Tool and calibration paint
chip with #1680 top coat acquired from
Red Spot Paint & Varnish shall be used to conduct
this
test. Piece part test location
for abrasion test shall be determined by the piece
part drawing. If
_____________________
__________________________________________________
____________________
Page 6 of 13
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