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Date:
May,8
th
, 2016
日
期:
2
016
年
5
月
8
日
Issued by:
XXXXXX
编
制:
XXX
Supplier
Selection and
Management Procedure
供应商选择和管理程序
Checked
by/
校准:
Approved by/
批准:
Doc.
No./
文件编号:
Ver.
No./
版本号:
1.0
Page 1 of 14
Date: May,8
th
,
2016
日
期:
2016
年
5
月
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8
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Issued by: XXXXXX
编
制:
XXX
Audit and Approval
审核及批准
Audit and
Approval
审核及批准
General Manager
总经理
Production
Dept
制造部
R&D
Dept.
产品开发部
Quality Dept.
质量部
Purchasing Dept.
采购部
Finance Dept.
财务部
HR Dept.
人力资源部
Sales Dept.
销售部
√
√
√
√
√
√
Signature
签
字
Date
日
期
Remark
备
注
Checked
by/
校准:
Approved by/
批准:
Doc.
No./
文件编号:
Ver.
No./
版本号:
1.0
Page 2 of 14
Date: May,8
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,
2016
日
期:
2016
年
5
月
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8
日
Issued by: XXXXXX
编
制:
XXX
1
Purpose
目的:
To define the
methodology to select, assess, approve new
suppliers and manage
supplier to ensure
uniformity across the group and that all purchased
product
conforms to the purchase
requirements of NAILI.
定义如何选择、评估、批准和管理供应商。
2
Scope
范围
:
All parts and services contribute to
products that sold to Customers including Raw
material, Subcontracting parts,
Services and Other Products.
所有作用于销售给客户
产品的原材料、零部件和服务,包括外包合同、零件、服务和
其他的产品。
3
4.
Definition
定义:
None
无
Responsibility
职责
:
Purchasing department is responsible
for sourcing, preliminarily assessing,
recommending, auditing, manage new
suppliers and steer price determination.
采购部负责寻找
,
初评
,
推荐
,
审核
,
管理供应商及跟进价格确认流程。
R&D
department is responsible for audit new suppliers
to confirm their technical
capability.
产品开发部负责审核新供应商以确认其技术能力
.
Quality department is responsible for
preliminarily assessing, audit new suppliers to
confirm their quality assurance
capability and incoming
control
。
5.
质量部负责初评
,
审核新供应商
,
确认其
品质保证能力及来料控制
.
Procedure
内容
:
5.1 New supplier development
5.1.1 Sourcing for new
supplier
寻找新供应商
5.1.1.1
Purchasing department
gets purchasing request and needs for new
supplier. All
departments can request a
need.
采购部得到采购需求,需
要发展新供应商。公司任何部门都可以提出采购需求。
Checked by/
校准:
Approved
by/
批准:
Doc. No./
文件编号:
Ver.
No./
版本号:
1.0
Page 3 of 14
Date: May,8
th
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2016
日
期:
2016
年
5
月
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8
日
Issued by: XXXXXX
编
制:
XXX
5.1.1.2
Purchasing
department searches supplier through current
supply base, internet,
exhibition and
other channels according to
knowledge
、
information and
need
specification from request
department.
采
购部根据需求部门的信息要求开始寻找供应商。可通过现有供应商、网络、会展
等各种渠
道寻找新供应商。
5.1.1.3
Purchasing department contacts the
supplier and makes a preliminary assessment.
采购部联系发现的供应商并对其做初步评估。
5.1.1.4
It goes to the next
step if supplier is feasible. Otherwise return to
5.1.1.2. Other
department can also
recommend potential supplier to purchasing
department.
如
果经初评合格,进入下一步评估流程。否则返回
5.1.1.2
,重新寻找供应商。其
他部门也可以推荐潜在供应商到采购部。
5.1.2
Potential
Supplier Assessment
潜在供应商评估
5.1.2.1
Purchasing department sends
“
Supplier
Questionnaire
”
and NDA to
supplier.
采购部给供应商发“供应商调查表”和保密协议。
5.1.2.2
Purchasing department send specification,
information and RFQ to supplier after
receiving NDA.
<
/p>
采购部收到保密协议后将产品规格参数或信息和询价单发给供应商。
5.1.2.3
Purchasing department, Quality
department and R&D department assess supplier
by feed backed Supplier Questionnaire.
采购部、质量部和产品开发部通过供应商的调查问
卷反馈进行初步评估。
5.1.2.4
After
review of the Questionnaire, the supplier is
described (if OK) as ?
POTENTIAL
?
.Otherwise return to 5.1.1.2
对供应商的调查问卷进行讨论后,如果认为
合格后,则把供应商定义为潜在供应
商。否则返回
5.1.1.
2
重新寻找供应商。
5.1.3
Decision to audit or place a sample
order on the potential supplier.
p>
决定现场审核考察或无需审核考察而直接下样品订单给潜在供应商。
5.1.3.1
Decision to audit,
visit or order without audit or visit by
purchasing department,
Quality
department and R&D department together.
采购部、质量部和产品开发部讨论确定供应商是否需要现场审
核考察或无需审
核
考察而直接下样品采购订单。
Checked by/
校准:
Approved
by/
批准:
Doc. No./
文件编号:
Ver.
No./
版本号:
1.0
Page 4 of 14
Date: May,8
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2016
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期:
2016
年
5
月
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Issued by: XXXXXX
编
制:
XXX
5.1.3.2
It goes
to 5.1.4 if decision is to audit supplier. It goes
to 5.1.5 if decision placing
sample
order without audit. Decisions shall be
rec
orded on the “New Supplier
Evaluation
Sheet”
.
如果决定审核供应商则执行
5.1.4,
如果决定不用审核直接样品采购订单则执行
5.1.5,
结论
应在“新供应商评估表”中记录。
5.1.4
Audit to the Potential
Supplier
审核潜在供应商
5.1.4.1
An
“
Audit
” is
normally
carried out by Quality
department and with Purchasing
department and R&D or other function
involved. Quality department passes audit
check list and purpose to supplier
before an audit is carried out.
现场审核通常是
由质量部主导,采购部、开发部或其他部门共同参与的。现场审核
之前质量部会发给供应
商审核清单和审核目的。
5.1.4.2
Purchasing department, Quality
department and R&D department organize a
team that who will attend the audit.
(
If possible, other function
need involve
)
采购部、质量部和开发部确定审核小组成员。(如果需要其他部门也可参与)
5.1.4.3
With
reserved
auditors make a plan of audit. Purchasing
department confirm the
audit date to
Supplier.
采购
部与指定审核人员制定审核或考察计划,并和供应商确认审核日期。
5.1.4.4
Carry out
audit and
complete audit report
according to “Supplier Audit Check List”.
Auditor from Quality department collect
information from the audit team ,draft
“Supplier Audit Report “
,
issue
“Supplier
Corrective
Action Plan”
if need and
follow up
。
if
audit team decides to eliminate then need not
follow up .
根据
<<
供
应商考查目录
>>
实施供应商现场审核。由质量部收集审查小组
信息,起
草
<<
供应商审核报告
>>
,如需要由采购部发布
<<
供应商整改计划
>>
并进行跟踪。
< br>如果审核小组决定淘汰该供应商则不必再跟踪。
5.1.4.5
The
supplier is described as ?
Reserved
Supplier ?
if audit passed. The
supplier
instigated corrective actions
return to 5.1.1.2 if it is not passing.
通过审核的供应商将作为保留供应商进入后面的流程。没有通过审核的供应商必须
进行
限期整改,整改不通过则回到
5.1.1.2
重新寻找供应商。
5.1.5
Sample Order of a product
or Service to the Reserved Supplier
向保留供应商采购产品或服务
Checked
by/
校准:
Approved by/
批准:
Doc.
No./
文件编号:
Ver.
No./
版本号:
1.0
Page 5 of 14
Date: May,8
th
,
2016
日
期:
2016
年
5
月
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8
日
Issued by: XXXXXX
编
制:
XXX
5.1.5.1
Order
samples from supplier
(
with
or without preliminary audit or
visit
)
. The
quantity of samples is decided by R&D
department and Quality department.
向供应商下单采购样品(不管是否进行过审核或考察)。样品数量由产品开发部
门和质量部门共同决定。
5.1.5.2
Supplier
produces samples.
供应商生产样品。
5.1.5.3
Checking
and validation of the purchased samples by Quality
engineer and
R&D department. There are
two kinds of methods to inspect
product
:
inwards
inspection qualification testing and
validate inspection report carried out by
supplier.
供应商送样后,样品检验由质量工程师和开发部共同完成。有两种检验方式:一
种是根据公司的规格要求进行内部检验和测试;另一种是根据供应商提供的检验
< br>标准及检验报告进行复检。
5.1.5.4
Supplier
is approved if samples are qualified. Then
complete new supplier
evaluation sheet.
Supplier must carry out corrective action, remake
samples
and procedure if the samples
are failed.
If the second samples are
failed again,
the supplier would be
canceled.
如果样品通过检验合格,供应商则被批准为合格供应商。完成
<<
新供应商评估
表
>>
。如果样品不合
格,供应商必须拿出改善措施并重做样品;
如果二次送样还
不合
格,本次供应商将被淘汰。
5.1.5.5
Finance
department set up supplier information in KIS
system according to
Supplier
Information Form and New Supplier Approval Sheet.
供应商被批准后,财务
部根据
<<
供应商信息表
>>
及
<<
新供应商批准表
>>
把供应
商信息建立到金蝶系统中
.
5.2 Material
classification
物料分类
Material is classified is according to
effect from material provided by suppliers on
final
product.
原材料依供应商所供应的材料
的性能对成品的影响严重程度进行划分等级:
a)
Type A
—
Important function components: Components affect
key function and
quality
of
final
product
directly.
Such
as
motor,
Temperature
switch,
Checked
by/
校准:
Approved by/
批准:
Doc.
No./
文件编号:
Ver.
No./
版本号:
1.0
Page 6 of 14
Date: May,8
th
,
2016
日
期:
2016
年
5
月
p>
8
日
Issued by: XXXXXX
编
制:
XXX
Temperature
sensor,
Thermostatic
bulb
,
Pressure
switch,Pressure
sensor,
Controller, Cooler, Sealing ring, Oil
filter cartridge, Filter element, Air filter ,
etc.
[A]
类——对产品的性能及品质有直接
重大影响的原材料。如:电机、温度开
关、温度传感器、温控阀芯、压力开关、压力传感
器、控制器、冷却器、轴封、
油滤芯、油分芯、空滤芯等
b)
Type B
—
Common function component
or important non-function components.
Components affect common function and
quality of final product.
Such as
steel, Stamping Parts, electronic parts, carton
box, pallet, water tank,
standard
parts, etc.
[B]
类——对产品性能和品质较
大影响的原材料。如:钢材、钣金件、电子件、
包装箱、托盘、水箱、标准件等。
c)
Type
C
—
Common and non-function
components. All components except type
A and type B. Such as label, plastic
bag, binding material, packing tape etc
but
not limited.
[C]
类
---
除
[A]
[B]
类以外的原材料,如
:标签、塑料袋、缠绕膜、胶带等
但不仅
限于此。
Management strategic to
all kinds of materials:
不同分类物料的采购策略:
Level
A
B
C
Order Frequency
订单频率
Frequent
频繁
Medium
适中
Less
很少
Order qty.
订货数量
Less
较少
Balance
适中
Volume
大批量
Stock
库存
Short term
短期
Balance
适中
Long term
长期
5.3 Supplier
rating
供应商评价
5.3.1
Purchasing department
rate supplier performance by two items every
quarter year as
“
Reject
rate
”
and
“
On time
delivery
”
. Details as below:
采购部每季度就供应商的退货率和准时交货率两方面进行评价,具体内容如下:
退货率=(
IQC+
生产线退货数)
/
总收货数
*1,00
0,000
退货率(
Reject
rate
)
质量得分
(Score)
备注
remark
Checked by/
校准:
Approved
by/
批准:
Doc. No./
文件编号:
Ver.
No./
版本号:
1.0
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