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Unit 19 Types of Heat Exchangers
Heat
exchangers
are
equipment
primarily
for
transferring
heat
between
hot
and
cold have separate passages for the two streams
and
operate most versatile and widely
used exchangers are
the shell-and-tube
types but various plate and other types are
valuable
and
economically
competitive
or
superior
in
some
other
types will
be discussed briefly but most of the space
following will be
devoted
to
the
shell-and-tube
types
primarily
because
of
their
importance
but
also
because
they
are
most
completely
documented
in
the
they can
be designed with a degree of confidence to fit
into a other types are largely
proprietary and for the most
part must
be process designed by their manufacturers.
Plate-and-Frame
Exchangers
Plate-and-frame
exchangers
are
assemblies of pressed corrugated plates
on a frame. Gaskets in grooves
around
the
periphery
contain
the
fluids
and
direct
the
flows
into
and
out
of the
spaces between the spacing and the presence of
the
corrugations
result
in
high
coefficients
on
both
sides
several
times
those
of
shell-
and
?
tube
equipment
and
fouling
factors
are
accessibility
of
the
heat
exchange
surface
for
cleaning
makes
them
particularly suitable
for fouling services and where a high degree of
sanitation
is
required
as
in
food
and
pharmaceutical
ing
pressures and temperatures are limited
by the natures of the available
gasketing materials with usual maxima
of 300 psig and 400 F.
Since
plate-and-frame
exchangers
are
made
by
comparatively
few
concerns most process design
information about them is proprietary but
may be made available to serious on
factors and heat
transfer
coefficients
vary
with
the
plate
spacing
and
the
kinds
of
g
costs
per
unit
of
heat
transfer
are
said
to
be
lower
than for
shell-and-tube equipment.1n stainless steel
construction the
plate-and-frame
construction cot is 50%-70% that of the shell-and-
tube.
Spiral Heat Exchangers
In spiral heat exchangers the hot
fluid
enters at the center of the
spiral element and flows to the periphery;
flow of the cold liquid is
countercurrent entering at the periphery and
leaving at the transfer coefficients
are high on both sides
and
there
is
no
correction
to
the
log
mean
temperature
difference
because
of the true
countercurrent'action. These factors may lead to
surface
requirements 20% or so less
than those of shell-and-tube exchangers.
Spiral types generally may be superior
with highly viscous fluids at
moderate
pressures.
Compact
(Plate-
Fin)
Exchangers
Compact
exchangers
are
used
primarily for gas lly
they have surfaces of the order of
1200
m2
/m3
corrugation
height
3.8-11.8
mm
corrugation
thickness
0.2-0.6
mm
and
fin
density
230-700
fins/
large
extended
surface
permits
about
...
. .
..
..
four times the heat transfer rate per
unit volume that can be achieved
with
shell-and-tube
have
been
designed
for
pressiIres
up
to
80
atm
or
close
spacings
militate
against
fouling
cially compact
exchangers are used in cryogenic services
and also for heat recovery at high
temperatures in connection with gas
mobile units as in motor vehicles compact
exchangers have
the
great
merits
of
compactness
and
light
kind
of
arrangement
of
cross and countercurrent flows is feasible
and
three
or
more
different
streams
can
be
accommodated
in
the
same
re
drop
heat
transfer
relations
and
other
aspects
of
design
are
well
documented.
Air
Coolers
In
such
equipment
the
process
fluid
flows
through
finned
tubes and cooling air
is blown across them with fans. The economics of
application
of
air
coolers
favors
services
that
allow
25-40
1
temperature
difference between ambient air and
process the range above 10
Mbtu/l air
coolers can be economically competítíve with
watercoolers
when water of adequate
quality is available in su Hicient amount
Double-Pipe
Exchangers
This
kind
of
exchanger
consísts
of
a
central
pipe supported
withín a larger one by packíng glands. The
straight
length
is
limited
to
a
maximum
of
about
20
ft;otherwise
the
center
pipe
wi1l
sag
and
cause
poor
distribution
in
the
is customary
to operate with
the high pressure high temperature high density
and
corrosive
fluid
in
the
inner
pipe
and
the
less
demanding
one
in
the
annulus.
The inner surface
can be provide with scrapers as in dewaxing of
oils or
crystallization
from
al
longitudinal
fins
in
the
annular
space
can
be
used
to
improve
heat
transfer
with
gases
or
viscous
greater
heat
transfer
surfaces
are
needed
several
double-pipes can be
stacked in any combination of series or parallel.
Double-pipe
exchangers
have
largely
lost
out
to
shell-and-
tube
units
in recent may be
worth considering in these situations:
1. When the shell-side coefficient is
less than half that of the tube
side;the annular side coeHicient can be
made comparable to the tube
side.
2. Temperature crosses that require
multishell shell-and-tube units can
be
avoided by the inherent true countercurrent flow
in double pipes.
3. High pressures can
be accommodated more economically in the annulus
than they can in a larger diameter
shell.
4. At duties requiring only
100~200 sqft of surface the double-pipe may
be more economical even in comparison
with off-the-shell unts.
Shell-and-Tube
Exchangers
This
type
of
exchangers
will
be
discussed
in
the following section.
(Selected from:
Stanley
Chemical Process Equiment
Butterworth Publishers 1988.)
Words and
Expressions
e
n.
通道,通过
...
. .
..
..
ile a.
多用途的,通用的
etary a.
专利的,私有的
ate
v.
成波纹状,起波纹
;corrugation n
n.
沟,槽
cient n.
系数
n.
密封垫片
v.
弄脏,堵塞
;fouling
factor
污垢系数
tion
n.
卫生
ceutical
a.
制药的;药物的
rcurrent n.
a.
逆流
n.
< br>翅片
;v.
装翅片
te v.
妨碍,起作用
nic a.
冷冻的,低温的
ry n.
恢复,回收,再生
n.
填料盖,密封套
v.
下垂,下沉
s n.
环状空间
;
annular a
环形的
.
v.
脱蜡
llization
n.
结晶,结晶体
n.
堆积,烟囱
nt
α.在的,固有的
odate
v.
调节,适度,容纳
Unit 19
换热器的种类
<
/p>
换热器起初是为了在热流和冷流中传热。对两种冷热流体一般有单独的通
< br>道,
一般是连续性操作。
最通用的换热器是壳管式换热器
。
但是不同种类板式和
其他形式是有价值的和经济竞争能力。<
/p>
虽然一些其他形式也被讨论,
但是接下来
大部分都在讨论壳管式的。
起初是因为它们的重要性也是应为他们在文献中由较
完整的记载。
因袭它们可以以一种适当过程的准确标准被设计。
其他类型的基本
上市带有专利性的,并且多数必须有他们的制造厂来进行
工艺设计。
板框式换热器
板框式换热器是在一个结构上压紧波纹板的装配体。围在<
/p>
边缘的够槽中密封垫片含有液体,
并且控制板间液体的流入与流出
空间。
紧密的
缝隙和波纹的板框换热器,
在两侧的上部达到了管壳式换热器的几倍,
而且板框
式换热器
的污垢系数较小。
换热表面对于清扫的容易性德尔板框式换热器特别适
< br>用于污垢设备,
也适用于卫生要求较高的行业,
比如制药
和食品工业,
受到可能
的垫圈式的密封材料性能的影响,一般最
高压力值为
300
psig
,最高温度为
400
0
F
.
。
由于较少气液制造板框式换热器,
大多数关于板
框式换热器的工艺设计资料
到有专利性,
但也许提供给负责的工
程师。
摩擦饮食和热传递系数碎着班的空间
和波纹的种类变化。
泵花费的每个热传递单元比壳管式设备低。
用纯钢制造板框
p>
式换热器的费用是管壳式的
50~70%
。
螺旋型换热器
在螺旋形换热设备中,热流进入螺旋单元的中心,并且流
到边缘。
冷流体是逆流的。
在边缘进入并在中心位置流出。
在
两边热传递系数较
高。由于真正的逆流形式没有原来形式的温差,这些因素可能导致表面
要求
20%
或更小的壳管式换热器。螺线形式对于中等压力的高
粘性流体比较适合。
...
. .
..
..
翘片式换热器
翘片式换热器首
先被应用在油气设备中。
典型的翘片式换
热器在单位体积上有<
/p>
1200
平方米的表面积,翘片高度
3.
8
~
11.8
mm
< br>,翘片的厚
度是
0.
2
~
0. 6 mm,
片的密度是
p>
230
~
700
片
每米。在单位体积上翘片式换热器
是壳管式换热器的
4
倍。
翘片式换热器的操作压力设计为
80atm
。因为翘片式换热器之间的间距小,
所以不适合易堵塞的设备。
从商业上说,
翘片式换热器适用于低
温设备,
也是用
于与汽轮机相关的高温恢复设备。
对于动力设备来说,
比如在有发动机的交通工
具中,
翘片式换热器有结构紧凑和质量轻的优点。
错流和逆流的任何排
列形式都
是可行的,
并且在同一设备中可以安排三种或三种以上
的流束,
压力下降、
热交
换关系的设计
其他方面被很好的记载。
空气冷却器
这种设备是指由流体流过翘片式的管道,
并且有风扇冷却的
空气通过管道。
考虑空气冷却器的经
济性,
可以允许流体与周围空气和出口的温
差为
25~40
0
F
。荡船热效
率超过每小时
1
千万英热时单位时,空气冷却器与水
满足要求且供应量充足时,与水冷在经济上不分上下。
套管式换热器
套管式换热器
是由一个尺寸比较大的和中间一个尺寸比
较小的中央管通过塑料密封套连接而成。直线长
度被限制在
20
ft
,否则中心管<
/p>
将下沉并且使环面的分配空间较小。一般情况,高温、高压、高密度和腐蚀性的
液体放在管上,
较小要求的液体被放在外侧管子上。
当在处理石油脱蜡和液体结
晶时,
表面上应该提供刮刀。
p>
在环状的空间上,
轴向翘片可以改善气体和粘性流
< br>体的热交换效率。
假如应用较大的热交换表面。
套管可以
排布堆积起来,
也可以
应用平行方式。
这些套管式换热器已经逐渐被管壳式换热器所取代。
在以下情况
下,是值得考虑的。
(
1
)
p>
当壳侧系数比管侧系数一样小时,这时壳侧系数可以与管侧相比了
(
2
)
p>
我们可以在套管式换热器中采用真正意义上的逆流来代替,
因为温度
较高需要多个套管单元。
(
3
)
p>
在与大直径壳体相比,
我们的环装空间是使用较高压力来满足经济性
能
(
4
)
而与开放式壳体换热器相比,当我们的换热器表面仅仅是
100
~ 200
sqft
时,我们套管式换热器有较高的经济性
壳管换热器
这种换热器将在以后几章讨论。
Notes
①
本句可译为:
“其他类型基本上是带有专利性的,
并且多数
必须由它们的制造
厂进行工艺设计”
。
②
本句可译为:
“由于较少企业制造板框式换热器,
大多数关于板框式换热器的
工艺设计资料是带有专利性的,但也许可以提供给负责任的工程师”
。
“
N
isavailable to M
”
,
M
可以得到
N.
句中的“
concers
”作企业
,
财团解释。
③
本句可译为:
“错流和逆流的任何排列形式都是可行的,
并且在同一设备中可
以安排三种或多种流束”
。
④
本句可译为:
“当传热速率超过每小时
1
千万英热单位时,
空气冷却器与水质
满足要求且供应量充足时水冷却器在经济性上不相上下”<
/p>
。
Exercises
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