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Heat treatment
Heat treatment is a method used to
alter the physical, and sometimes chemical,
properties of a
material.
The
most
common
application
is
metallurgical.
Heat
treatments
are
also
used
in
the
manufacture of many
other materials, such as glass. Heat treatment
involves the use of heating or
chilling,
normally
to
extreme
temperatures,
to
achieve
a
desired
result
such
as
hardening
or
softening of a material. Heat treatment
techniques include annealing, case hardening,
precipitation
strengthening,
tempering
and
quenching.
It
is
noteworthy
that
while
the
term
heat
treatment
applies only to processes where the
heating and cooling are done for the specific
purpose of altering
properties
intentionally,
heating
and
cooling
often
occur
incidentally
during
other
manufacturing
processes such
as hot forming or welding.
Heat
treatment of metals and alloys
Metallic materials consist of a
microstructure of small crystals called
nature of the grains (i.e. grain size
and composition) is one of the most effective
factors that can
determine the overall
mechanical behavior of the metal. Heat treatment
provides an efficient way
to manipulate
the properties of the metal by controlling rate of
diffusion, and the rate of cooling
within the microstructure.
Complex
heat
treating
schedules
are
often
devised
by
metallurgists
to
optimize
an
alloy's
mechanical
properties. In the aerospace industry, a
superalloy may undergo five or more different
heat
treating
operations
to
develop
the
desired
properties.
This
can
lead
to
quality
problems
depending on the
accuracy of the furnace's temperature controls and
timer.
Annealing
退火
Annealing
is
a
technique
used
to
recover
cold
work
and
relax
stresses
within
a
metal.
Annealing
typically results in a soft, ductile
metal. When an annealed part is allowed to cool in
the furnace, it is
called
a
anneal
heat
treatment.
When
an
annealed
part
is
removed
from
the
furnace
and
allowed
to
cool
in
air,
it
is
called
a
heat
treatment.
During
annealing,
small
grains
recrystallize to form larger grains. In
precipitation hardening alloys, precipitates
dissolve into the
matrix,
Typical annealing processes include,
and full annealing.
Hardening and tempering (quenching and
tempering)
调质处理(淬火
+
回火)
To
harden
by
quenching,
a
metal
(usually
steel
or
cast
iron)
must
be
heated
into
the
austenitic
crystal
phase
and
then
quickly
cooled.
Depending
on
the
alloy
and
other
considerations
(such
as
concern for maximum
hardness vs. cracking and distortion), cooling may
be done with forced air or
other gas
(such as nitrogen), oil, polymer dissolved in
water, or brine. Upon being rapidly cooled, a
portion of austentite (dependent on
alloy composition) will transform to martensite, a
hard brittle
crystalline structure. The
quenched hardness of a metal depends upon its
chemical composition and
quenching
method.
Cooling
speeds,
from
fastest
to
slowest,
go
from
polymer
(n),
brine,
fresh water, oil, and
forced air. However, quenching a certain steel too
fast can result in cracking,
which is
why High-tensile steels like AISI 4140 should be
quenched in oil, tool steels such as 2767
or H13 hot work tool steel should be
quenched in forced air, and low alloy or medium-
tensile steels
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