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. . . .
前
言
Preface
感您使用燃烧控制研究院生产的就地点火控制柜装置。
本公司的就地点火控制柜装置是燃烧控制研究院自主开发生产的高品质就
地控制装置,
在使用系列本程控装置之前请您仔细阅读该手册以保证正确使用并
充分发挥其优越性。
本说明书对就地控制柜
(以下简称控制柜)的操作和安装方法等做了详细的
介绍。使用控制柜以前,在阅读本说
明书的基础上,进行安全正确使用。
Thank
you
for
choosing
the
Local
Ignition
Control
Cabinet
designed
by
our
company.
The
local
ignition
control
device
is
explored
by
our
company
for
the
ignition
control of boiler.
This manual describes
installation and operation of the cabinet clearly,
please
read this manual before using.
容介绍
Brief
introduction
本手册介绍了点火控制柜的组成、
安装、配线、功能参数、日常使用维护及
对故障的处理
The manual includes the
cabinet
’
s components,
installation, wiring, data,
maintenance, and troubleshooting.
读者对象
Applicable
readers
本书适合下列人员阅读
This manual is
applicable for
设备安装人员、维护人员、设计人员
Installer, maintenance man, and
designer
本书约定
Stipulation
符号约定
Symbol
stipulations
说明提醒操作者需重点关注的地方
Points operator should pay attention to
由于没有按要求操作可能造成死亡或重伤的场合危险
!
This symbol indicates death or GBH that
may occur as a result
... .
... .
. .
. .
of improper
operation
由于没有按要求操作可能造成中等程度伤害或轻伤或造成物质
损害的场合
注意
!
This symbol indicates
secondary injury, flesh wound or object
damage that may occur as a result of
improper operation
一、
序言
Prologue
1.1
开箱检查
Checking
在开箱时请认真确认在运输中是否有破损现象
控制柜元器件与附图中的型号数量是否相符
如发现有某种遗漏请速与供货商或我司联系解决!
Check if there is any damage.
Ensure
the
model
and
quantity
in
chart
are
accordance
with
components in cabinet.
If
there
is
any
mistake,
please
contact
with
supplier
or
our
company.
1.2
安全注意事项
Security
不要安装在含有爆炸气体的环境里否则有引发爆炸的危险!
必须由具有专业资格的人员进行配线作业否则有触电的危险!
确认电源处于完全断开的情况下才能进行配线作业否则有触电危
险!
必须将控制柜的接地端子可靠接地否则有触电的危险!
通电情况下不要用手触摸控制端子否则有触电的危险!
Do
not
install
in
explosive
environment,
or
it
may
cause
explosion.
Do
invite
professionals
for
accompany
when
wiring,
or
it
may
cause
electric shock
Do shut off power before
wiring.
Do earth the cabinet ground
terminal.
Do not touch the control
terminal when power is on.
... . ... .
. . . .
1.3
安装条件
Installation
Requirement
环境温度
Temperature
环境湿度
Humidity
10%
~
95%
(不结露
No
Dew
)
必须避免下列情况:
Avoid the following
instance:
大气环境
Atmosphere
腐蚀性气体
Corrosive gas
灰尘、盐份、铁粉集中之处
Dust, salt, or
iron powder
水、油,其他化学品飞溅之处
Splash range of water, oil, or other
chemicals
振动和冲击
Vibration and
不能受到直接冲击和振动
Impact
接地
Earthing
1.4
日常维护
Maintenance
<
/p>
定期检查柜各种元器件,确认任一单元都没有松动的螺钉,所有电源和
电线的连接都安全可靠;并保持外观完好。
定期吹扫柜,清除积下的灰尘、杂物,保持柜卫生。
定期检查控制柜保险丝、继电器和其他可更换元件
Check parts in cabinet, fasten bolts
and wires connection regularly.
Purge
the cabinet and keep
it’s
clean.
Check fuse, relay and other
replaceable instrument in cabinet regularly.
Avoid direct vibration or impact
柜体应固定在平台上,保持良好的接地
Place on flat plate, and keep well
earthing
工作温度
Working tempera
ture
:
-10
°
< br>C
~
+45
°
< br>C
存储温度
Storage temperature
:
-20
°
C
~
+65
°
C
二、
安装及接线
Installation and Wiring
2.1
控制箱的安装方法
Instal
lation of Cabinet Body
(柜与柜外接线请查阅共同提交的接线图纸)
(
Please read wiring diagram
of inner and outer cabinet connection for
reference)
控制柜顶部有
吊耳,用于吊装。吊装时应注意不得将柜体(特别是转角
... .
... .
. .
. .
边缘)上的烤漆磨损或有划伤。柜体应水
平放置并紧固在底座上。
在技术图纸中,控制柜有专门的接线
图,要掌握控制柜原理以及在现场
完成外部接线,都要仔细查阅相关接线图。
接线图上的每一根线都有唯一的线号,没有重复。
柜元件与柜外设备发生联系时,都通过接线端子排转接。在接线图上,
端子
排横放,其上侧为柜接线,下侧为柜外接线。在端子排两侧的线上除了线
号之外还标有去
向(即接至哪一个柜元件或柜外设备)
,并注有文字说明。
<
/p>
控制柜在底部预留有进线孔,在接外部电缆时,应将电缆从柜底接入,
并作标识。在全部接线完成并经调试投入运行后,应在柜底将接进电缆用防火
泥封堵
。
Lug on top of cabinet is
for ceil mounting. Do not break or scratch the
cabinet
paint (especially that on
corner) Place and fasten the cabinet on the base.
For principle comprehending
or outer wiring, please read the wiring diagram.
Each wire in wiring drawing is marked
with unique code.
Insert
the cable through wire inlet at cabinet bottom,
and mark it. After the
accomplishment
of wiring, seal the cable with fire
clay
.
2.2
调试
Regulation <
/p>
在安装接线完成后,
施工人员和调试人员应分别检查接线,
若有错误须及
时改正。
检查完毕,
可将电源接入,
观察相应指示灯显示是否正确。
例如外部设备
的位置状态与指示灯显示的是否一致。如系统带电
后工作正常,就可以通过操
作面板进行试运行。调试方法是模拟实际操作,将实际运行所
要进行的操作逐
一试验,并观察相应的现象,判断与设计原理是否一致。可能某些条件不
具备
而不能进行全部操作,
此时可以做仿真信号,
即在端子排上相应的输入点短接。
DO
check each wire, and ensure there is no error
after wiring, then turn on
power. Turn
off each switch one by one from the chief switch,
and check the
correctness of indicator
light, eg, if working state of outer equipment and
light
indication
are
accordance.
Cut
off
power
and
refer to
drawing
for cause
if
there is any mistake. Reset power meter
if necessary.
... .
... .
. .
. .
Make
sure the system is running in order, then single
step drive or stop boiler
equipments
and inspect their working state.
After
single
step,
change
to
remote
control
and
run
it
through
DCS
or
operation panel. The adjusting is to
simulate real operation step by step, and
inspect each working state.
(在这
样做之前,一定要仔细查阅相关图纸与说明书,要准确无误)
Please read
manual and drawings before regulation
(在相关模拟试验做完后,一定要将所有的仿真解除)
Remove simulate
signals after the test
2.3
使用与操作
Usage and
operation
必须经过成功调试后,控制柜方可投入使用。
操作人员须是经过专门培训的技术人员。
在控制柜运行时,不要带电插拔电气元件(继电器等),以免损坏电气设
备或造成不
可预知的事故。
关闭系统时,从总电源开始逐一断开电源开关。
The cabinet could be employed only
after adjusting.
Operator
should be professional.
Do
not pull out any electric component with power on,
relay for example, or it
may lead to
unpredictable accident.
Switch off the power from chief power
on by one for system closing.
(系统正在执行监控任务时不得断开电源
DO
NOT
Cutoff
power
supply when the system is
monitoring
)
2.4
p>
故障分析与排除
Troubles and
Troubleshooting
以下是系统运行时常见故障及排除方法:
... . ...
.
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