brasil-群居动物
1 The Most Frequent Error Messages
Involving the
Revolver
Head
（包括旋转轴在内的经常性错误）
1.1
0008
（目标位置未到达）
In case
of errors on only one segment:
1
Cause: Sleeve, segment or incremental
disk is contaminated; sleeve turns
sluggishly in the
segment.
原因：吸嘴光栅盘，段或增加的盘
站被污染，吸嘴光栅盘在盘站上旋转缓慢。
Remedy:
Exchange sleeve for one that has been cleaned and
clean the segment.
方法：将已经清洁干净的重新换上。
In case of errors on a number of
segments:
Cause: O-ring of
DP-station defective or contaminated
原因
：
DP
轴上的
O
形圈被污染或有损坏；
Remedy: Clean
or, if necessary, exchange O
-ring of
the DP-station
1
方法：清洁，如果需要，
更换
DP
轴
O
形圈。
Cause: DP-station
defective
原因：
DP
轴损坏
Remedy: Exchange DP-station
1
方法：更换
DP
Cause: DP station is not
functioning
原因：
DP
轴功能没有实现
Remedy:
1
方法：
–
Check that the connectors
are seated securely (and ensure that the cables
are laid
correctly)
检查连接器连接是否安全固定（确保连线正确安装）
–
Exchange DP station
(exchanged turning stations which turn out not to
be faulty must be
exchanged back
again).
更换
DP
Cause: The scanning unit on the turning
station is faulty
扫描系统（照相机）在旋转处出错。
Remedy: Exchange the scanning unit
1
方法：更换扫描系统
1
Immediately after
exchanging the head or removing the star:
1
Cause: Incorrect zero
point correction of the star
原因：修正后的
STAR
轴零点位置错误。
Remedy: Check zero point correction of
the star and re-adjust if necessary.
方法：检查零点位置是否正确，并且需要时，加以调整。
0038
轴需要达到的位置未达到
Cause: Star jams or gets hung up. Valve
sleeve sluggish or not in the correct end position
in
the valve
chamber.
原因：
S
轴的运动受到拖延。电磁阀反应迟缓或则阀门的顶点位置不正确。
Remedy: Push valve sleeve to stop.
Exchange sluggish valve sleeve and, if necessary,
clean
the valve chamber.
1
方法：推压式水阀塞住。更换，若有需要，清洁阀门内部。
Cause: Star hard to turn. Star brake
contaminated.
原因：闸门有脏物。
Remedy:
Clean and lightly grease the star brake.
1
方法：清洁并且在上面轻轻涂上防护油。
Cause: Sleeve not
engaged.
轴不能使用。
Remedy: Make certain that sleeve
correctly seated.
方法：确定其是否正确固定。
1
1
Cause: Components in the circular
guide.
元件总是循环动作
Remedy: Remove components.
方法：移开元件。
1
1
Cause: Star motor
defective.
星型马达损坏
Remedy: Exchange star motor.
方法：更换星型马达。
1
1
Cause: Mechanical defect in Z-axis.
Mechanical transitions from circular guide to the
jaw
(catch) are out of adjustment.
在
Z
轴上运动的过失造成。
Remedy: Check mechanics of the
Z-axis. Check by Service personnel; if necessary,
exchange
the head.
方法：检查
Z
轴，若有必要，通过服务人员检查，更换旋转头。
1
--> Flow
diagram
生产过程图解：
1.3
95 Fiducial missing in position
recognition
基准点位置不识别
Machine
error
0
机器错误
0
Possible causes
可能导致的原因
_
The PCB clearance on the
PCB conveyor is too great
在
PCB
传送轨道上放的
PCB
板太大。
_
The
PCB was inserted incorrectly
PCB
放入不正确
_
The PCB fiducial is dirty
PCB
的基准点脏了。
Check position
of PCB on conveyor
检查传送轨道上<
/p>
PCB
的位置
_
Open the protective cover
打开安全防护盖；
_
Check the position of the PCB
检查
PCB
的位置；
_
Place the PCB on the
input belt
将
PCB
放在传送轨道上；
< br>
_
Close the protective
cover
关上安全防护盖；
_
Press the Start button
按下启动按钮；
_
In the 'Main view, click on
the 'PCB transport' icon.
在主菜单中点击
PCB
传送图标。
_
In
the 'PCB transport' menu, click on the 'Transport
functions' icon.
在
PCB
传送菜单中，点击传送功能图标
_
using the 'Transport
functions' menu, transport the PCB to the center
belt
用传送功能将
PCB
传送到皮带中间
Correct
conveyor width
修正轨道宽度
In the 'Main view', click
on the 'PCB transport' icon
在主菜单中点击
PCB
传送图标
。
In the 'PCB
transport' menu, click on the 'Conveyor width'
icon
在
PCB
传送菜单中，点击轨道宽度图标
Use the
'Conveyor width' menu to reduce the width of the
conveyor
在轨道宽度菜单中，调整轨道宽度
Click on the 'Main view'
icon
点击主菜单图标
Clean the PCB
fiducial
_
Open the
protective cover
打开安全防护盖
_
Remove the PCB and check the fiducial
移开
PCB
并检查基准点
_
Carefully clean any oxidated fiducials
with a fibreglass pin
用针小心清洁被氧化的基准点
_
Make sure that the surface of the PCB
is clean.
确定
PCB<
/p>
表面已经被清洁干净
_
Place PCB on the input belt
将
PCB
放在传送口
< br>
_
Close the protective
cover
关上安全防护门
_
Press the Start button
按下启动开关
_
Use the 'Transport
functions' menu to transport the PCB on the center
belt (see above)
用传送功能将
PCB
传送到轨道中间位置。
1.4
229 The input conveyor sensor is not
covered
输入传送感应器没起作用
Conveyor error
传送错误
Possible causes
可能导致原因
_
Components are jammed in the conveyor
or drive belt
元件在传送中或驱动带上被堵塞
_
The PCB is jammed on the PCB conveyor
PCB
在传送中被堵塞
_
The sonar proximity switch
has moved or is defective
传感器被移动或则损坏
_
The sonar proximity switch on the input
belt of the next station has moved or is
defective.
0
在输入口下一个的传感器被移动或则
损坏
Remove jammed
component
0
移开堵塞元件
_
Press the Stop
button
按下停止按钮
_
Open the protective cover
打开安全防护盖
_
Check the conveyor and remove any
jammed components
检查轨道并且移开堵塞元件
_
Close the protective cover
关上安全防护盖
_ Press
the Start button
按下启动按钮
Correct conveyor width
正确设置轨道宽度
In the 'Main view', click
on the 'PCB transport' icon
在主菜单中点击
PCB
传送图标
。
In the 'PCB
transport' menu, click on the 'Conveyor width'
icon
在
PCB
传送菜单中，点击轨道宽度图标
Use the
'Conveyor width' menu to reduce the width of the
conveyor
在轨道宽度菜单中，调整轨道宽度
Click on the 'Main view'
icon
点击主菜单图标
Check the sonar proximity
switch
检查感应器
In the 'Main
view', click on the 'PCB transport' icon
在主菜单中点击
PCB
传送图标
。
_
In the 'PCB
transport' menu, click on the 'Transport
functions' icon.
在
PCB
传送菜单中，点击传送功能图标
From the ''Transport
functions''
m
enu, click on
'Refresh sensor state’
button The
signal statuses of the conveyor
belts
will be displayed.
通过传送功能菜单，点击恢复感应器状态图标
，在主菜单的传送界面上将会显示当前状况。
1.5
230 The input conveyor sensor is not
released
感应器没有传送信息
Conveyor error
0
传送错误
Possible causes
可能导致错误
_
Components are becoming jammed in the
conveyor or drive belt
元件在轨道上或皮带上被堵塞。
_
The PCB becomes jammed in the PCB
conveyor
PCB
堵塞轨道
Remove the jammed component
0
移开堵塞元件
_
Press the Stop button
按下停止按钮
_
Open the protective cover
打开安全防护盖
_
Inspect the conveyor and
remove any jammed components
检查轨道并且移开堵塞元件
_
Close the protective cover
关闭安全防护盖
_
Press the Start button
按下启动按钮
Correct conveyor width
正确设置轨道宽度
In the 'Main
view', click on the 'PCB transport' icon
在主菜单中点击
PCB
传送图标
。
In
the 'PCB transport' menu, click on the 'Conveyor
width' icon
在
PCB
传送菜单中，点击轨道宽度图标
Use the
'Conveyor width' menu to reduce the width of the
conveyor
在轨道宽度菜单中，调整轨道宽度
Click on the 'Main view'
icon
点击主菜单图标
1.6
401 New nozzle
configuration is required
新的吸嘴的配置需求
Error
in the head reference run
旋转头运行时的错误
Machine error
机器错误
Possible
cause
可能导致原因
The nozzle configuration differs from
the configuration specified in the set-up.
在特定的配置中，吸嘴配置不一致。
Click on the 'Stop processing' icon in
the main view
在主菜单中点击停止运行按钮
Click on the Gantry icon
点击悬臂图标
1
Click on the 'Revolver head
nozzle configuration' icon
点击旋转头吸嘴配置图标
Discard all the nozzles
拆下所有吸嘴
Click on the 'Nozzle changer
configuration' icon
点击吸嘴更换配置图标
_
Click on the 'Open/close
lock' button
点击‘打开
/
关闭锁住’按钮
_
Fill all the magazines with nozzles as
described in the set-up specification
在吸嘴盒中放满设定配置好的吸嘴
_
Click on the 'Open/close lock' button
点击‘打开
/
关闭锁住’按钮
_
Click
on the 'Confirm magazine' button
点击‘确定吸嘴盒’按钮
Click on the 'Nozzle changer
configuration' icon
点击吸嘴更换配置图标
_
Click on the 'Pick up' button
点击拾取按钮
_
Exit the menu
退到主菜单
Click on the 'Processing' icon in the
main view
在主菜单中点击运行图标
1.7
694 Incorrect nozzle length
错误的吸嘴长度
Error in
the head reference run
旋转头运行时的错误
General error
普通错误
Possible
cause
可能导致原因
The nozzle length deviates from the
optimum length by more than
–
0.4 mm
< br>吸嘴长度偏移超过正常长度约
0.4mm
。
1
Correcting the nozzle
seating
吸嘴正确对位（见左图）
_
Wear protective gloves
带上防护手套
_
Hold the driving surface
of the sleeve with your fingers (A)
用手指握住槽的表面（
A
步骤）
_
Push the nozzle on
as far as the stop and latch in place (B+C)
向下按住并且旋转至停止位（
BC<
/p>
步骤）
Check the nozzle set-up on the revolver
head using the line computer
在连线电脑上检查旋转头上的吸嘴安装是否到位
Option 1
_
From the 'Control' box in the 'Desktop
'menu, click on the 'Job' menu in order to call up
the 'Job control' menu.
从桌面菜单中选择控制栏，在工作栏中点击工作控制菜单
_
In the 'Job list' box,
click on the last job to be edited
在工作表对话框中，点击最后编辑的工作名
_
Click on the 'Services'
option from the menu bar. The 'Services' drop-down
menu will appear.
在菜单栏中点击维护选项，维护选项弹出下拉框
_
Click on the 'Results'
option.
在其中点击结果选项
点击吸嘴配置框，吸嘴配置表将显示出来。
1
_
Click on the
'Nozzle configuration' box. The nozzle
configuration list will appear.
Option 2
_
In the File Manager, open the NC file
of the PCB to be produced last
在文件管理器中，打开最后生产
PCB
的
NC
文件
_
Compare the nozzle configuration in
this file with the configuration on the revolver
head.
在旋转头配置中比较吸嘴的配置
_
Close the file
关闭文档
Changing the nozzle manually
0
手动更换吸嘴
_
Wear protective gloves
带上防护手套
_
Hold the tip
of the nozzle and pull it from the sleeve (A)
在槽上将原吸嘴取下（
A
步骤）
_
Hold the driving surface of the sleeve
with your fingers (B)
用手指握住槽的表面（
B
步骤）
_
Attach a new nozzle
and latch in place (C+D)
装上一个新的吸嘴并且旋紧
（
C
、
D
步骤）
_
Press Start
button
按下启动开关
(1) Sleeve (3) Latching groove
(2) Nozzle (4)
Latching pin
1.8
2173
记数错误
Cause: Encoder disk contaminated
原因：读码器磁道脏了
Remedy: Clean the encoder disk
1
方法：清洁读码器磁道
1
Cause: dp station sending
malfunction signals
原因：数据处理器发送错误信息
Remedy: Exchange dp station
1
方法：更换数据处理器
1
Cause: Brake of star axis
moves too easily
原因：轴刹移动太松
Remedy:
Exchange star brake.
1
方法：更换轴刹
1
Cause: Star motor
defective
原因：星型马达故障
Remedy:
Exchange star motor.
1
方法：更换星型马达
1.9
2209
Cause: Wrong nozzle set
up (wrong length)
原因：吸嘴安装错误
Remedy:
Check nozzle configuration, set up correct nozzle
( as per ).
1
方法：检查吸嘴配置，确定吸嘴安装正确
Cause: Light barrier Z bottom defective
原因：
Z
轴底部挡光板故障
Remedy:
Exchange light barrier Z bottom
1
方法：更换
Z
轴底部挡光板
1
Cause: Switching ring of
the sleeve sluggish
原因：槽环动作迟缓
Remedy:
Exchange sleeve and do not re-use
1
方法：更换槽并且不能再使用
1
Cause: Z-motor defective
原因：
Z
轴
马达故障
Remedy: Exchange Z
motor
1
方法：更换
Z
轴马达
1
Cause: Z axis jams
原因：
Z
轴
堵塞
Remedy: Check whether Z
axis moves easily
1
< br>方法：检查
Z
轴移动是否灵活
Cause: Servo amplifier
defective
原因：伺服放大器故障
Remedy: Exchange servo amplifier Z axis
1
方法：更换
Z
轴伺服放大器
1
Cause:
Component in the Z toothed belt
原因：元件在
Z
齿带上
Remedy:
Remove components from the belt of the Z axis,
check Z-axis guide
1
方法：从
Z
轴皮带上移开元件，检查
Z
轴核心部
分
1.10
2210
Cause: Sleeve is
sluggish
原因：槽行动迟缓
Remedy:
Clean segment and sleeve, exchanging sleeve if
necessary
1
方法：清洁槽道，若有需要将其更换
Cause: dp station defective
原因：数据处理器故障
Remedy: Exchange dp station
1
更换
方法：更换数据处理器
1
Cause: Servo amplifier dp
axis defective
原因：数据处理轴的伺服放大器故障
Remedy: Exchange servo amplifier dp
axis
方法：更换伺服放大器
1.11
2263
运行时堵塞
Cause: Star
jams or hangs up. Valve sleeve sluggish or not in
the correct end position in the
valve casing.
原因
：星型轴堵塞或则终止运行，槽行动缓慢或则无法到达指定位置
Remedy: Push valve sleeve to stop.
Exchange sluggish vale sleeves and/or clean valve
casing.
方法：停止槽运动，更换或则清洁槽道
Cause: Star hard to turn. Star brake
contaminated.
原因：星型旋转困难，星型刹阀脏了
Remedy: Clean star brake and apply
light film of grease.
1
方法：清洁并且涂上防护油
1
Cause: Sleeve not engaged.
原因：槽不能运转
Remedy:
Check for correct seating in sleeve.
1
方法：检查槽的记数是否正确。
Cause: Components in the
circular guide.
原因：元件卡在循环运行部分
Remedy: Remove components.
1
方法：移开元件
1
Cause: Star motor
defective.
原因：星型马达故障
Remedy:
Exchange star motor.
1
方法：更换星型马达
1
Cause: Mechanical defect
in Z axis. Mechanical transitions circular guide
to jaw (catch) out of adjustment.
原因：
Z
轴的机械故障，在调整中机械循环运行
Remedy: Check mechanics of the Z axis.
Check by Service personnel; possibly exchange of
head.
方法：检查
Z
轴的机械部
分，通过服务人员的检查，可能更换旋转头。
1.12
2264
运行时堵塞
Cause:
Wrong nozzle set up (wrong length)
原因：吸嘴安装错误
Remedy:
Check nozzle configuration, set up correctd nozzle
(asper ).
1
方法：检查吸嘴配置，确定吸嘴安装正确
Cause: Light barrier Z bottom defective
原因：
Z
轴底部挡光板故障
Remedy: Exchange light barrier Z bottom
1
方法：更换
Z
轴底部挡光板
1
Cause:
The sleeve switching ring does not move freely
原因：槽旋转移动不灵活
Remedy: Exchange the sleeve and do not
re-use
1
方法：更换槽并且不能再使用原槽
1
Cause: Z motor defective
原因：
Z
轴
马达故障
Remedy: Exchange Z
motor
1
方法：更换
Z
轴马达
Cause: Z axis jams
原因：
Z
轴
堵塞
Remedy: Check that Z axis
moves easily
1
方法：检查
Z
轴移动是否灵活
Cause: Slight corrosion on the Z axis
guide
原因：
Z
轴核心部分有微小侵蚀
Remedy:
Maintenance of the Z axis guide; oil every 4
months with special oil applicator
(Item
no. 00367071-01)
(see
Technical Information)
方法：用专用器械每四个月为
Z
轴上防护油
Cause: Servo amplifier defective
原因：伺服放大器故障
Remedy: Exchange servo amplifier Z axis
1
方法：更换
Z
轴的伺服放大器
1
Cause:
Component in the Z toothed belt
原因：元件在
Z
齿带上
Remedy: Remove components from the belt
for the Z axis; check Z axis guide
方法：从
Z
轴皮带上移开元件，检查
Z
轴核心部分
1.13
2277
在开和关之间的间隔里真空值太低
In case there are only faults on one
segment
:
以下仅仅只针对一个错误而言
1
Cause: Pipette contaminated, damaged,
worn or wrong nozzle type
原因：吸气管污染、损坏、破损或则吸嘴错误
Remedy: Exchange nozzle
1
方法：更换吸嘴
1
Cause: Sleeve contaminated
原因：槽被污染
Remedy: Exchange sleeve
1
方法：更换槽
1
Cause: Valve sleeve, worn
原因：电子管破损
Remedy:
Exchange valve sleeve
1
方法：更换电子管
1
Cause: Valve casing
defective, worn
原因：电子管外套有缺陷或则破损
Remedy: Exchange valve casing
1
方法：更换电子管外套
1
Cause: Silicon hose
defective
原因：硅管有缺陷
Remedy:
Exchange silicone hose
1
方法：更换硅管
1
In case of errors on a
number of segments:
可能是多项原因导致
1
可能是多项
Cause:
Distributor piece/disk contaminated and/or worn
原因：
Remedy: Clean, check O-rings for
damage, exchanging them if necessary.
1
1
Cause: Total vacuum low or
fluctuating
原因：总体的真空值太低或不稳定
Remedy: Clean vacuum system; exchange
venturi nozzles; exchange silencer; clean
hoses.
1
方法：清洁真空系统，更换吸嘴，消音器，清洁管道
Cause: Vacuum measuring board defective
原因：真空测量板有缺陷
Remedy: Exchange vacuum measuring board
方法：更换真空测量板
1.14
2277 RV: Intervals between open and
closed vacuum values too low
在开和关之间的间隔里真空值太低（具体解决方法的操作步骤）
Error in head reference run
旋转头运行错误
Machine error
机器错误
1
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