经济解释-avec
CQI-15
Special Process: Welding
System Assessment
特殊过程：焊接系统评估
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关于
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Purpose Statement
目的声明
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美国汽车工业行
动集团（
AIAG
）成立于
1982
年，是由
OEM
厂商和供应商联手
组建的一家全球
公认的著名
机构，旨
在体现并解决影响全球汽车供应链的诸多问题。
AIAG
的<
/p>
目标是通过相互协作，降低产品的成本及
复杂性；提高产品质量，改善员工健
康、安全与环境；并优化产品在整个供应链范围内
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职员
< br>
以及为项目团队服务的志愿者组成。董事、部门经理与项目经理在执行董
事的领导下，负责计划、指导和协
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业务做法、白皮
书以及指导原则，并就此提供培训
；涉及的领域包括自动识别、
CAD/CAM
、
EDI/
电子商务、
持续质
量改进、关注健康、材料和项目管理、职业保健与安全、可
回收容器与包装系统、运输<
/p>
/
通关以及卡
车与重型设备。
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质量指
导委员会和指定的风险承担人于
2007
年
8
月
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日批准本文件出版发行。
March
2010.
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AIAG
和
Automotive Industry Action
Group
是美国汽车工业行动集团的注册
服务商标。
? 2007 Automotive Industry
Action Group ?2007
年美国汽车工业行动集团
版权所有
FOREWORD
前言
Automotive
Industry Action Group (AIAG) committees are made
up of
volunteers from member companies
in the automotive industry. The work
of
preparing process audits is done by AIAG technical
committees.
汽
车工业行动组
（
AIAG
）
委员会由来自汽车行业内各成员公司的志愿者组成。
过程审核的准备工作是由
AIAG
技术委员会完成的。
The main task of
technical committees is to prepare
Automotive Standards and System
Requirements. Draft documents adopted
by the technical committees are
circulated to the Steering Committee
for review and consensus
approval.
Publication of the documents requires approval by
the
Quality Steering Committee.
技术委员会的主要任务是准备汽车标准与系统
要求。
技术委员会所采用的草案文件要送交指导委员会以供审
核并获得一致
批准。文件的出版发行需要得到质量指导委员会的批准。
The Quality
Steering
Committee would like to acknowledge and thank the
following
individuals and their
companies who have contributed time and effort
to the development of this document.
质量指导委员会想藉此机会，表彰以
下为文件的制订付出了大量时间
及精力的个人及所属公司，并向他们表
示感谢。
ACKNOWLEDGEMENTS
致谢
Core Members:
核心成员：
Joseph Beckham Gilbert
Chrostowski Virender
Choudhri Thomas
Lopiccolo Neal McMichael Carl Occhialini Veronica
Sebald Ryan Turnwald Dave Willig
Chrysler Group LLC TRW Automotive
Delphi Corporation General Motors
Company Ford Motor Company The
Lincoln
Electric Company Toyota Motor Engineering &
Manufacturing,
North America Honda of
America Manufacturing, Inc. Nexteer Automotive
TABLE OF CONTENTS
目录
ABOUT AIAG
关于
AIAG..........
..................................................
.....
..................................
.............................1
FOREWORD
前
言
...............
..................................................
..
.....................................
................................
....3
ACKNOWLEDGEMENTS
致
谢
................................................ ...................
....................
...............................3 TABLE OF
CONTENTS
目
录
.............................................
......................
.................
......................................4
INTRODUCTION
简
介
..
..................................................
...............
........................
...........................................5
GENERAL
综
述
..............................................
.....................
..................
..................................................
.
.......5 PROCESS APPROACH
过
程步
骤
.........................
..........................................
< br>..............................................5 WELDING SYSTEM
ASSESSMENT GOALS
焊接系统评估目
标
................
.............................................5
ASSESSMENT PROCESS
评估过
程
.................................
..................................
.....
.....................................5 ASSESSOR
QUALIFICATIONS .
审核员资
格
..............................................
.....................
..................
..........6 OTHER REQUIREMENTS
其他要
求
................................
...................................
....
......................................6 1 SCOPE
范
围
.................
..................................................
.......................................
..............................
.........
.....7 1.1 GENERAL
综
述
..............................................
.....................
..................
..................................................
.
7 1.2 APPLICATION
应
< br>用
...................................
................................
.......
..................................................
......7 1.3
REFERENCE
参考文
献
..............................
.....................................
..
..................................................
......8 2 THE
WELDING SYSTEM ASSESSMENT
PROCEDURE
焊接系统评估过
程
.....................................9 3 SPECIAL
PROCESS: WELDING
ASSESSMENT
特殊过程：焊接评
估
...................
.............................10 APPENDIX A
–
PROCESS TABLES
附录
A
–过程
表
....................................
...............................
........
.32 GLOSSARY
术语
表
.
..................................................
................
.......................
..............................................
..48
INTRODUCTION
简介
General
综述
The work of
preparing CQI-15: Special Process: Welding System
Assessment (WSA) was carried out
through the AIAG Welding Work Group.
These welding requirements are
complementary to customer and product
standards.
《
CQI -
15
：特殊过程：焊接系统评估
(WSA)
》的准备工作由
AIAG
焊接工作组完成，这些
焊接标准作为客户标准和产品标准的补充要求。
The WSA can be used to assess an
organization’s ability to meet the
requirements in this assessment, as
well as customer, regulatory, and
the
organization’s own requirements. The WSA can also
be used
between an organization and its
suppliers. WSA
可以用来评估一家企业达
到评
估标准的能力，也可以是达到客户的要
求、行业规定和企业自定的标准。
WSA
也可以在企业与其供必须商之间使用。
In the WSA, the word “shall”
indicates a requirement for purposes of
the self assessment. Failure
to meet
the requirements results in an assessment that is
either
“Not Satisfactory” or “Needs
Immediate Action.” The word “should”
indicates a recommendation. Where the
term “such as” is used, any
suggestions
given are for guidance only.
在
WSA
中，
“必须”一词表明
这是一项自我评估的要求。如果未能达到标准，则评估
结果显示为“不理想”
或“需要立即改进”“应该”一词表明某项建议。如果在文中
出现“比如”一
词，
。
则表明下列建议仅供参考。
Process Approach
过程方法
The WSA
supports the automotive process approach as
described in
ISO/TS 16949. WSA
支持
ISO/TS 16949:2002
中描述的汽车过程方法。
Welding System Assessment Goals
焊接系统评估目标
The goal
of the WSA is the development of a welding
management system
that provides for
continual improvement, emphasizing defect
prevention and the reduction of
variation and waste in the supply
chain. WSA
的目标是对焊接管理系统的发展，以提
供持续的完善，强调对供必
须链中差错的预防，减少波动
和浪费
The WSA, coupled with an
internationally recognized quality
management system and applicable
customer-specific requirements, defines
the fundamental requirements
for
welding management systems. WSA
配合国际公认的
质量管理系统和使用
的客户特定要求，详细说明了对焊接管理系统的基本要求。
The WSA is
intended to provide
a common approach to a welding management system
for automotive production and service
part organizations. WSA
旨在为
汽
车生产件和售后服务件公司提供一个共同的焊接
管理系统方法。
Assessment Process
评估过程
Ongoing
assessments shall be conducted annually, unless
otherwise
specified by the customer, to
re- examine the continuing compliance
with the WSA. Each assessment shall
include a review of the
organization’s
systems using the WSA. Successive Job Audits
(Section
6.0 of this document) shall
sample parts from different automotive
component manufacturers that require
compliance to the WSA document.
除非客户有特
别要求（对
WSA
要求的符合程度进行再次检查）
，一
般情况下
评估过程必须每年进行一次。每次评估
必须包括使用
WSA
对企业系统进
行检
查。连续工作审核（见本文第六部分）必须采集汽配制造商的零
部件样本检测
其是否符合
WSA
的标准。
The assessment shall use the process
approach to auditing as
identified by
the requirements of ISO/TS 16949.
评估必须使用
ISO/TS
16949
规定的过程步骤来审核
/
评估。
Assessor Qualifications
审核员资格
Assessor(s)
shall have the following specific experience to
conduct
the WELDING SYSTEM ASSESSMENT:
审核员必须具有下列具体经验，才能来进行
焊接系统评估。
1. Be an experienced quality management
system (QMS)
internal auditor (for
example, latest edition of ISO/TS 16949, ISO
9001)
资深的质量管理系统
(Q
MS)
内部审核员（比如：
ISO/TS
16949
、
ISO 9001
的最
新版）
。
2. Assessor shall possess
welding knowledge. Evidence
shall
include a minimum of 5 years experience in welding
or a
combination of formal education in
welding and welding experience
totaling
a minimum of 5 years.
审核员必须具有焊接专业知识。包括至少
5
年的焊接和表面精加工的经验，或接受过正规焊接教
育和焊接工作经验的总年
限不少于
5
年。
3. Assessor shall possess
knowledge of and be
familiar with the
application of automotive quality core tools
including statistical process control,
measurement systems analysis,
part
approval, failure mode and effects analysis, and
advanced
quality planning.
审
核员必须具有包括统计过程控制、测量系统分析、零件
认可、
失效模式和后果分析，以及先期质量策划等汽车质量核心工具的相关知
< br>识，并能熟练运用。
Note: If more than one
assessor is required to
meet the above
qualifications, the lead assessor shall be the
person
meeting the requirements in item
#1.
如果有多名审核员符合以上要求，
则
主审员应由最符合以上各条（或第一条）要求的人员担任。
Other Requirements
其他要求
The
organization shall keep records as evidence of
compliance to the
requirements
identified in the WSA, as well as all appropriate
action
plans to address any
unsatisfactory ratings. These records shall be
readily available for review by any
customer requiring compliance to
the
requirements within this document.
企业必
须保留相关记录，证明已
达到
WSA
标准，同时记录所有为改善不理想的评估项目而采取的适当改进计
划。这些记录必须为客户准备，以便客户对记录中的要求的符合情况进行复检。
1 SCOPE
范围
1.1 General
综述
This document
specifies process requirements for an organization
or
its suppliers performing applicable
welding, who need to:
本文详细说
明
了企业或其供应商在进行焊接时的过程要求，需要：
? demonstrate
ability to consistently provide product
that meets customer and
applicable
regulatory requirements, and
证明具有持续提供符合
客户和使
用规范标准的产品的能力。
? enhance
customer satisfaction through the
effective application of the system,
including processes for
continual
improvement of the system.
通过有效应用系统，
包括持续改进
系统过程，
提高客户满意度。
The Welding System
Assessment is
applicable to sites where
customer-specified parts for production
and/or service are processed throughout
the automotive supply chain.
焊接系统评估适用于汽车供链中各个加工客
< br>户指定的用于生产和
/
或售后服务
的零部件的厂点。
1.2
Application
应用
All requirements of the WSA are generic
and are intended to be
applicable to
all organizations performing the welding
operations
addressed in this document,
regardless of type, size, and product.
WSA
所有的标准都是普
遍使用的，适用于所有企业进行本文描述的焊接操作，
不论型号、大小和
产品的区别。
Note: Four Process Tables have
been
developed and the appropriate
table(s) is to be referenced during the
assessment. The Process Tables are
specific to welding processes as
noted
below:
注：编写了四张过程表，相应的表格可在评估过程中做参考用。
过程表的详细焊接程序如下所示：
Process
Table A - Arc Welding
过程表
A
—电弧焊
Arc
Stud/Fastener Welding
电弧
/
紧固件焊接
Flux-Cored Arc
Welding
包芯焊条电弧焊
Gas Metal Arc welding
气体保护金属极电弧焊
Submerged Arc Welding
埋弧焊
Shielded Metal Arc
Welding
自动保护金属
极电弧焊
Plasma
Arc Welding
等离子弧焊
Gas
Tungsten Arc Welding
气体
保护钨极电弧焊
Gas
Metal Arc Braze Welding
气体金属电弧钎焊
Process
Table B - Resistance Welding
过程表
B
—电阻焊
Resistance Spot
Welding
接触点焊
Projection
Welding
凸焊
Resistance Seam
Welding
电阻缝焊
High-Frequency Seam Welding
高频缝焊
Induction Seam Welding
感应缝焊
Mash Seam
Welding
滚压电阻缝焊
Flash Welding
闪光对焊
Process Table C - Laser Welding
过程表
C
—激光焊接
Nd YAG
钕激光
CO2
二氧化碳
DIODE
二极管
Wire Fed
焊丝进给
Process Table D - Solid
State
Welding
过程表
D
—固态焊接
Inertia Friction
Welding
储能摩擦焊接
Direct Drive Friction Welding
直接驱动摩擦焊接
Friction Stir
Welding
搅拌摩擦焊接
Flash Butt
Welding
闪光对接焊
Resistance
Butt Welding
电
阻对焊
Ultrasonic Welding
超声波焊接
These Process Tables contain
requirements for:
这些过程表包含下列要求：
1. Management
Responsibility & Quality Planning
管理责任和质量策划
2. Floor and
Material Handling Responsibility
工厂与物料处理责任
3. Equipment /
Facilities/Controls
设备
/
设施
/
控制
4. Tooling/Fixturing
模具
/
夹具
5.
Process Controls and Confirmation
过程控制与确认
6. Essential
Variables
基本变量
The Process Tables specify the tolerances of
process parameters and the frequencies
for checking process control
parameters
and parts. The Requirements and Guidance in the
WSA form
will notify the assessor when
to refer to the Process Tables.
过程表
规定了参数的公差和检查控制参数与零件的频率。
WSA
表格中的要
求与指南
将提示审核员何时应参考过程表
1.3 Reference
参考文献
The
following standards are used as reference
material. There are
other reference
materials that contain more information, however,
the
list is not meant to be inclusive.
The applicability is limited to
the
subject matter referenced.
以下标准作为本文件的参考资
料，然而，本
文件还引用了其他包含更多信息的参考材料，因
此列表并不包含所有参考文献
在内，其适用范围仅限于所引用的
主题方面。
Standard Number
标准编号
ANSI Z 49.1
AWS A3.0 AWS C7.2
[8]
Title
标准名称
Safety
in Welding and Cutting
焊接与切割安全
Standard’s Organization
标准发布机构
ANSI -
Standard Welding Terms and Definitions
标准焊接
术语和定
义
Recommended
Practices for Laser Beam and Welding
激光束焊接推荐规
程
2 THE WELDING SYSTEM
ASSESSMENT PROCEDURE
焊接系统评估程序
1.
Obtain current copy of CQI-15 Special Process:
Welding System
Assessment, from AIAG.
从
AIAG
获取
最新的《
CQI-15
特殊过程：焊接系统
评估》
。
2. Identify all welding
processes to which CQI-15 Special
Process: Welding System Assessment,
applies (see CQI-15, 1.2). Record
these
processes on the WSA.
确认《
CQI-15
特殊过程：焊接系统评估》所
使用的焊接过程。将这些过程记录在
WSA
第一页上。
3. Complete the WSA,
determining the level of compliance. A
minimum of one job audit
(Section 6)
shall be performed during each assessment.
完成
WSA
，确定
< br>符合度。每次评估必须至少由一名工作审核
员（第六部分）进行。
4.
Address each “Not Satisfactory” item
and determine corrective
action,
including root cause analysis and implementation
of the
corresponding corrective
action(s). The corrective action(s) shall be
completed within 90 days. Records of
the corrective action, including
verification, shall be maintained.
分析每一个
“不理想”的环节，并确
定正确的行动方案，包括分析问题根源，并执行相应的纠正措施。纠正措
施必
须在
90
天内完成。有关记录，包括验证记录必须收录在案。
5. “Needs
Immediate Action”
requires immediate containment of suspect product.
Address each “Needs Immediate Action”
item and determine corrective
action(s), including root cause
analysis and implementation of the
corresponding corrective action(s). The
corrective action(s) shall be
completed
within 90 days. Records of the corrective action,
including
verification, shall be
maintained. “需要立即
改进”
表示要求立刻保留
问题产品。
解决每一个
“需要立即改进”
的环节，
并确定正确的行动方案，
包括分析问题根源，并执行相应的纠正措施。纠正措施必须在
90
天内完成。
有关记录，包括验证
记录必须收录在案。
6. Assessments
shall be
conducted annually unless
otherwise specified by the customer.
除非客
户另有要求，
评估必须每年进行一次。
3 SPECIAL PROCESS: WELDING
ASSESSMENT
特殊过程：焊接评估
Cover Sheet
封面表
单<
/p>
........................................
...........................
............
................................................
11
Section 1-5
第一至第五部
分
..................................
.................................
......
............................................15
Section 1:
Management Responsibility &
Quality Planning
第一部分：管理责任和质量
策划
..............16 Section 2: Floor
and Material Handling
Responsibility
第二部分：工厂与物料处理责任
................
..... 22
Section 3: Equipment
第三部分：设
备
...................
................................................
...................................24
Section 4: Tooling/Fixturing
第
四部分：模具
/
夹
具
.............................................
......................
.......... ....25
Section 5: Process Controls and Confirmation
第五部
分：过程控制与确认
..........
................................. 25
Instructions for completing
the Cover Sheet
封面表单填写说明
1.
Facility Name: Name of the facility
being assessed.
工厂名称：确定进
行评估的工厂厂名
One form shall be used for each facility. The
facility may have several buildings or
physical locations in the same
general
area. If there is a separate management team or
different
management system, then these
locations shall be considered as
separate facilities.
每个工厂必须使用一份表格。
工厂可能有几幢大楼或
在同一
地区有几个厂区。如果其管理团队是分开的或有不同的管理系统，则这
些厂区应视为独立的厂点。
Address: The street
address of the facility
being assessed;
P.O Box numbers may be given as additional
information.
地址：明确工厂所在地的路名；可将信箱号作为附加信息。
Phone Number: The phone number of the
facility.
电话号码：工厂的电话
号码。
If
there is no common phone number for the facility,
the phone
number of the Operations
Manager or Quality Manager shall be used.
< br>如
果工厂没有总机，则必须使用营运经理或质量经理的电话号码。
Fax Number:
The fax number of the
facility.
传真：工厂的传真号
Number
of Welding
Employees at this Facility:
The number of employees, salaried and
hourly, associated with the welding
operation at this facility.
工厂
焊接工人数：工厂从事与焊接相关工作的人员，带薪
雇员和小时工总数。
Captive
Weld Organization (Y/N): Enter “Y” if this
facility welds
components for their own
company. Enter “N” if the company does not
weld any components for their own
company.
职员焊接厂（是
/
否）
：如
果工厂为自己公司焊接配件，则选“是”
。如果公司不为自己公司负责任何配
件的焊接，则
选“否” 。
Commercial Weld
Organization (Y/N): Enter
“Y” if this
facility welds components for companies other than
their own company. Enter “N” if this
facility does not weld any
components
for other companies.
商业焊接厂（是
/
否）
：如果工厂为其他
公司焊接配件，则选“是”
。如果公司不为任何其他公司焊
接，则选“否”
。
Date of Assessment: Enter
the date(s) of the assessment. An
alphanumeric format shall be used to
avoid confusion with different
numeric
formats. Example: May 3
–
4,
2010
评估日期：
填入进行评估的
日期。
必须使用字母与数字相结合的格式来记录时间，以避免因使用不同格式
而引起
混乱。例如：
May 3
–
4,
2010
。
Date of Previous
Assessment:
List the date of the
previous CQI-15 Special Process: Welding System
Assessment of this facility.
历年评估日期：列出工厂以往进行的
CQI-15
特殊过程：焊接系统评估的
日期。
2. 3.
4. 5.
6.
7.
8.
9.
10. Type(s) of Welding Processing at
this Facility: Place a checkmark
to
designate all welding process(es) performed at
this facility. This
information
determines the appropriate Process Table that
shall be
used during the assessment.
Processes not listed on the cover sheet
are not part of the Welding System
Assessment.
工厂焊接类别：对工厂使
用的所有焊
接过程进行勾选。这些信息将决定应在评估过程
中使用哪些合
适的
过程表。封面表单中未列出的过程不属于焊接系统评估的内容。
11. Current
Quality
Certification(s): The weld organization shall list
their
current quality certifications,
e.g., ISO/TS 16949, ISO 9001.
Certifications may be from 3rd party
sources or customer quality
certifications. If customer quality
certification is given, then the
year
of the last assessment by the customer shall also
be given.
现有
质量体系认证：焊接厂必须列出工厂
现有的质量认证，如
ISO/TS
16949
、
ISO
9001
，这
些认证可能来自第三方或客户质量认证。
如果是来自客户的质量认
证，
则同时也必须提供最近一次
评估的年份。
12. Date of Re-
assessment
(if necessary): If “Not
Satisfactory” findings were observed from
the original assessment, then the weld
organization shall address
each item
and determine correct action, including root cause
analysis
and implementation of the
corresponding corrective action(s).
再次评
估日期（如有
必要）
：如果发现原始评估中有“不
理想”项，焊接厂必须处理每一个项目并
决定改进的方法，包
括分析他的根源，并执行相应的纠正措施。
The date
of
the re-assessment shall be given
here, and the appropriate Question(s)
from Sections 1
–
5, in the original assessment, shall be modified
to reflect that the evidence, relating
to the implementation of the
corrective
action(s), has been observed. Also, the “Number of
Not
Satisfactory Findings” shall be
modified as appropriate. 再次评估日
期必须在这里给出，
原始评估中第一至第五部分的相关问题必
须进行修改，提
供证据表明相关的改进工作已执行并被遵守。同时，
“不理想”项目的数目也
不许
做相应的调整。
13. Personnel
Contacted: List the name(s),
title(s),
phone number(s), and email address(es), if
available, of
the principal
participants from the weld organization.
联系人员：如果
可能，请列出焊接厂主要参与者
的姓名、职务、电话号码和
E-mail
地址。
14.
Auditors/Assessors: List the name(s),
Company(ies), phone
number(s) and email
address(es), if available, of the
auditor/assessor(s).
审核员
/
评估员：如果可能，请列出审核员的姓名、所
属单位、电话号码和
E-mail
地址。
15. Number of
“Not Satisfactory”
Findings: Enter the
number of “Not Satisfactory” findings
observed
during the assessment.
“不理想”项目数：填入评估中发现的“不理想”项
目的总数。
16. Number of “Needs Immediate Action”
Findings: Enter
the number of “Needs
Immediate Action” findings observed during the
assessment.
“需要立即改进”项目数：填入评估中发现的“需要立即改
进”
项目的总数。
17. Number of “Fail” Findings in the
Job Audit(s):
Enter the number of
“Fail” findings observed from the job audit. 工
作审核中的“不合格”项目数：填入工作审核中发现的“不合格”项目的总数。
< br>
Special
Process: Welding System Assessment
特殊过程：焊接系统评估
Facility
Name:
设备名称
Address:
地址
Phone Number:
电话
Fax Number:
传真
Number of Welding Employees at this
Facility:
设备焊接人数
Captive Weld Organization (Y/N)
职工焊接工厂（是
/
否）
Type(s) of Weld Processing
at this Facility:
设备焊接流程类别
Process
Table A - Arc Welding
过程表
A-
弧焊
Arc
Stud/Fastener Welding
电弧螺柱
/
紧固件
焊接
Flux Cored Arc
Welding
包芯焊条电弧焊
Gas Metal Arc
Welding
气体保护金属极电弧
焊
Submerged Arc
Welding
埋弧焊
Shielded
Metal Arc
Welding
自动保护金属极
电弧焊（屏蔽金属电弧焊接）
Plasma
Arc Welding
等离子弧焊
Gas Tungsten Arc
Welding
钨极气体保护焊
Gas
Metal Arc Braze
Welding
气体金属电弧
钎焊
Process Table B -
Resistance Welding
过程表
B-
电阻焊
Resistance Spot
Welding
接触点焊
Projection
Welding
凸焊
Resistance Seam
Welding
电阻缝焊
High-
frequency Seam
Welding
高频缝焊
Induction Seam
Welding
感应缝焊
Mash
Seam
Welding
滚压电阻缝焊
Flash
Welding
闪光对焊
Process Table C
-
Laser Welding
过程表
C-
激光焊接
Nd YAG
Welding
钕激光焊接
CO2
Welding
二氧化碳焊接
Diode
Welding
二极管焊接
Wire
Fed
焊丝进给
Process Table
D - Solid State Welding
过程表<
/p>
D-
固态焊接
Inertia
Friction
Welding
贮
能摩擦焊接
Direct Drive Friction
Welding
直接驱动摩擦
焊接
Friction
Stir
Welding
搅拌摩擦焊接
Flash Butt
Welding
闪光对焊接
Resistance
Butt Welding
电阻对焊
Ultrasonic Welding
超声波焊接
Commercial Weld
Organization (Y/N)
商业焊接工厂（是
/<
/p>
否）
Date of
Assessment:
评估日期
Date of Previous
Assessment:
历
年评估日期
Current Quality
Certification(s)
当
前质量认证
Date of Re-assessment
(if
necessary):
再次评估日期（如有需要）
Personnel
Contacted:
联系人员
Name
姓名
Title
职务
Phone
电话
Email
邮件
Auditors/Assessors
审核员
/
评估员
Name
姓名
Company
公司
Phone
电话
Email
邮件
Number of
Number of
进”数量
Number of
工作审核中
“不合格”数
量
Instructions
for completing Sections 1
–
5
完成第一至第五部分的有关
说明
Sections 1 - 5 contain questions and the
requirements and
guidance for each
question. The Sections are:
第一
至第五部分包括问题
和针对每个问题的要求与标准。这五部分为：
? Section 1
–
Management
Responsibility & Quality Planning
第一部分
—
管理责任和质量策划
?
Section 2
–
Floor
and Material Handling Responsibility
第二部分
—
工厂与物料处理责任
? Section 3
–
Equipment/Facilities/Control
第三部
分
—
设备
/<
/p>
设施
/
控制
?
Section 4
–
Tooling/Fixturing
第四部分
—
模
具
/
夹具
? Section 5
–
Process Controls and
Confirmation
第五部分
—
过程控制与确认
The assessor shall
assess the weld organization
compliance
to Sections 1
–
5 by
comparing the evidence presented by
the
weld organization to the requirements listed in
the
“Requirements and Guidance” column.
NOTE 1: In the “Requirements
and
Guidance” column, the
word
“shall” indicates a requirement and
the
term “such as” indicates that any suggestions
given are for
guidance only.
注
1
：在“要求与标准”栏中，
“必须”一词表示要求。
“比如”
一词表示所给出的建议，仅供参考。
NOTE 2: The “Requirements and Guidance”
column will indicate to the
assessor
when the Process Tables are pertinent to the
Questions. When
the Process Tables are
pertinent to the Question, the assessor shall
assess the weld organization compliance
to the specified section(s)
in the
Process Tables.
注
2
：
“要求与标准”栏目将向评
估员显示
与流程
表相关的问题，当流程表与问题相关时，评估员必须对焊接厂
进行评估，检查
其是否符合流程表的特殊要求。
NOTE 3: If the
question is not applicable to the weld
organization,
then the assessor shall
place a checkmark in the “N/A” Assessment
column. If the observed evidence is in
compliance to the question,
the
assessor shall no
te the evidence in the
“Objective Evidence”
column and place a
check mark in the “Satisfactory” column. If the
observed evidence is not in compliance
to the question, then the
assessor
shall note the non-
compliance in the
“Objective Evidence”
column and
pl
ace a check mark in the “Not
Satisfactory” column. 注
3
：如果问题不适用于焊接厂，则评
估员必须在
N/A
栏里打勾。如果
符合，则
必须在“客观证据”栏目中记录，并
在“理想”栏中打勾。如果客观事实与问
题不相符，则评估员必须在“不理想”
栏目中打勾。
NOTE 4:
Where nonconforming product is identified in the
assessment
of a given question the
assessor shall place a check mark in the
“Needs Immediate Action” (NIA) column.
NIA requires immediate
containment of
suspect product.
注
4
：如果
在评估中的某一个问题上分
析
有不符合要求的产品，评估员必须在“需要立即
改进”(NIA)栏目中打勾。
NIA
要求立即封锁可疑产品。
CQI-15
Question Number
问题编号
Requirements and
Guidance
要求与标准
Objective Evidence
客观证据
Question
问题
Needs N/A Not Immediate
不
Satisfactory Satisfactory
适
符合
Action
不符合
用
需立即改进
Section 1 - Management Responsibility &
Quality Planning
第一部分—
管理责任与质量策划
Version
版本号
1
Issued
发行日期
3/10
1.1
Is there a
dedicated and qualified technical welding person
on-site?
现场是否有专门的，具有相关资格
的焊接人员？
1.2
Is there a
responsibility matrix to ensure that all key
management
and supervisory functions
are performed by qualified personnel?
是否
编制了责任矩阵确保所有关键
管理职能和监控职能由具有相关资
质的人员行
使？
Special Process: Welding
System Assessment
特殊过程：焊接系统评估
1.3
Do you use
only qualified welders (personnel)?
是否所有焊工（人员）
都具有具备相关资质？
1.4
How do you
maintain welder certification?
如何维护焊工认证？
1.5
Is set-up
practice in compliance with documented work
instructions?
设定的实践是否符合
已记录在案的工作说明
?
To ensure readily available expertise,
there shall be a dedicated and
qualified welding person on site. This
individual shall be one of the
following: Degreed Welding Engineer, or
equivalent science degree,
Certified
Welding Inspector from approved internationally
recognized
body, or person agreed upon
between customer and supplier. This
person shall be a full-time employee
and the position shall be
reflected in
the organization chart. A job description shall
exist
identifying the qualifications
for the position including
metallurgical and welding knowledge.
The qualifications shall include
a
minimum of 5 years experience in welding
operations or a
combination of a
minimum of 5 years of formal metallurgical
education
and welding experience.
为了确保有技术可
用，现场应有专业
的焊接人员。
这个人应是下列之一：焊接工程师或者同等学
<
/p>
历、国际公认的焊接检查人员或
客户或供应商批准的人员。此人必
须是全职员
工，且职位必须体现在组织结构
< br>图中。工作描述应以冶金和焊接的资格鉴定为
准。资格
应包括至少有五年焊接
经验或至少有五年正规冶金教育和焊接经验。
The organization shall
maintain a
responsibility matrix identifying all key
management and
supervisory functions
and the qualified personnel who may perform
such functions. It shall identify both
primary and secondary (backup)
personnel for the key functions (as
defined by the organization).
This
matrix shall be readily available to management
and customer at
all times.
此组织应
具备一份责任矩阵图来鉴别
所有重要管理和监督人员的
职能以及执行该职能的
资深人员。需确定首要及次要（备份）重要职能人员
（由该组织规定）。此
图
需随时为管理和客户可用。
The organization
shall provide employee
training for all welding operations specific
to their job function. All welding
employees, including backup and
temporary employees, shall be trained.
Documented evidence shall be
maintained
showing the employees were trained; the evidence
shall
include an assessment of the
effectiveness of the training, must
prove knowledge of the customer's
specific requirements and internal
standards, and where appropriate,
employee certification, such as for
a
manual welder. Management and customer shall
define the
qualification requirements
for each function and ongoing or follow-up
training shall also be addressed.
此组
织应为员工提供焊接操作有关知
识
的培训。所有焊接工人，包括储备人员以及
临时员工都需培训。所有这些培训
应以文件形式存在，这些文件包括培训效率<
/p>
的评估，必须证明客户具体要求和
内在
标准。并在适当的时候给予资格证书，
如焊接工人。管理和客
户应规定每
项职能的具体要求，后续培训也应被落实。
Required qualification
maintenance. If
the welder has not welded in the specific
operation
in a 6 month time frame, the
welder must be requalified to that
operation. Based on the welder's
quality performance, it must be
established when retraining and
requalification of the individual
must
be performed.
所需资格的保持。在六个月里，如果一个焊工在某一特定
的操作中
没有作业，那么他必须重新
进行资格认证。基于该焊工的工作表现，
要进行资
格认证该焊工必须接受在培训。
Set-up
verification to the
procedures (as
example: equipment settings, clamping sequence,
weld
sequence, direction of travel and
other process controls) in
compliance
to documented work instructions.
设置符合验证程序
的作业指
导书（设备设置，夹紧设置，焊接设置，旅游和其他方向的过程设置
记录）。
Special Process: Welding System
Assessment
特殊过程：焊接系统评估
Assessment
评估
Question Number
问题编号
Requirements and
Guidance
要求与标准
Objective Evidence
客观证据
Question
问题
Needs N/A Not Immediate
不
Satisfactory Satisfactory
适
符合
Action
不符合
用
需立即改进
Section 1 - Management Responsibility &
Quality Planning
第一部分—
管理责任与质量策划
1.6
Does the
welding organization perform advanced quality
planning?
焊接
部门是否是否进行过先期质量
规划
?
1.7
Are welding
FMEA's up to date and reflecting current
processing?
焊接
组织
失效模式及后果分析（
FMEA
）
是否为最新并反映了当前的加工状
况
Special Process: Welding System
Assessment
特殊过程：焊接系统评估
1.8
Are welding process control plans up to
date and reflecting current
processing?
焊剂工艺控制计划是否
为最新并反映了当前的加工状况？
The organization shall incorporate a
documented advance quality
planning
procedure. A feasibility study shall be performed
and
internally approved for each part.
Similar parts can be grouped into
part
families for this effort as defined by the
organization. After
the part approval
process is approved by the customer, no process
changes are allowed unless approved by
the customer. The welding
organization
shall contact the customer when clarification of
process
changes is required. This
clarification of process changes shall be
documented.
组织应有一份记录质量推进计划过程的文件。
实施一份可行性研
究并适用于各个部件。相似零件可根据组织规定划分到同一<
/p>
系。部分审批被客
户认同以后，没有客
户的同意不能够修改。当过程需要改变
时，焊接组织应及
时与客户联系。这一改变应被记录。
The
organization shall incorporate
the use
of a documented Failure Mode and Effects Analysis
(FMEA)
procedure and ensure the FMEA's
are updated to reflect current part
quality status. The FMEA shall be
written for each part or part
family or
they may be process-specific and written for each
process.
In any case, they shall
address all process steps from part receipt
to part shipment and all key welding
process parameters as defined by
the
organization. A crossfunctional team shall be used
in the
development of the FMEA. All
special characteristics, as defined by
the organization and its customers,
shall be identified, defined, and
addressed in the FMEA.
组织应包括
使用
FMEA
程序的
记录，并确保更新反映
出部件的质量状态。
FMEA<
/p>
可被记录于每一部件或同一
种，也可是
特定的过程
或者每一过程。在任何情况下，应按照组织所规定的参
数处理好从订单到装运
以及重要焊接的所有过程。跨职能团
队应用于
FMEA
的
发展。所有被组织和客
户所认定的特性应在
FMEA<
/p>
中有所鉴定、规定和处理。
The organization
shall incorporate the use of a
documented Control Plan procedure and
ensure the Control Plans are updated to
reflect current controls. The
Control
Plans shall be written for each part or part
family or they
may be process-specific
and written for each process. They shall
address all process steps from part
receipt to part shipment and
identify
all equipment used and all essential welding
process
parameters as defined by the
relevant individual process tables or
non-essential as agreed upon between
supplier and customer. A
cross-
functional team, including a
production operator, shall be used in
the development of Control Plans, which
shall be consistent with all
associated
documentation such as work instructions, shop
travelers,
and FMEA's. All special
characteristics, as defined by the
organization and its customers, shall
be identified, defined, and
addressed
in the Control Plans. Sample sizes and frequencies
for
evaluation of process and product
characteristics shall also be
addressed
consistent with the minimum requirements listed in
the
Process Tables.
组织
应包括文件型控制计划的使用来
确保控制计划的随时更
新。控制计划可被记录
于每一部件或同一种，也可是特定的过程或者每一过程。
他们将按照供应商和<
/p>
客户之间达成的相关参数从订单到装运到鉴定所有使用设
备再到焊接过程中处
理好所有的程序。一个
跨职能团队
,
包括生产制造操作工
,<
/p>
应当用于控制计划的
发展
,
符合所有相关的文档
,
如
工作指令
,
商店旅客
,FMEA
。
所有被组织和客户所
认定的特性应在控制计划中有所鉴定、规定和处理。过程
中和产品特性的样本
大小和评估频率应依靠在程序表中所列的对应的最低要求
来解决。
Version
版本号
1
Issued
发行日期
3/10
CQI-15
[17]
[18]
Special Process: Welding System
Assessment
特殊过程：焊接系统评估
Assessment
评估
CQI-15
Question Number
问题编号
Requirements and
Guidance
要求与标准
Objective Evidence
客观证据
Question
问题
Needs N/A Not Immediate
不
Satisfactory Satisfactory
适
符合
Action
不符合
用
需立即改进
Version
版本号
1
Issued
发行日期
3/10
Section 1 - Management Responsibility &
Quality Planning
第一部分—
管理责任与质量策划
Special Process: Welding System
Assessment
特殊过程：焊接系统评估
1.9
Are all welding related and referenced
specifications current and
available?
For example: SAE, AIAG, ASTM, ASME, AWS, ISO,
General
Motors, Honda, Ford, Toyota and
Chrysler.
所有与焊接相
关及引用的规范
是否为当前可用的
<
/p>
最新版本？例如：
SAE
、
AIAG
、
ASTM
、<
/p>
ASME
、
AWS
、
ISO
、
通
用汽车、
Honda
、福特、丰
田和克莱
斯勒的标准与规范
To ensure all customer
requirements are both understood and satisfied,
the organization shall have all
specifically related welding and
customer referenced standards and
specifications available for use
and a
method to ensure that they are current. Such
standards and
specifications may
include, but are not limited to, those relevant
documents published by SAE, AIAG, ASTM,
ASME, AWS, ISO, General
Motors, Honda,
Ford, Toyota, and Chrysler. The organization shall
have a process to ensure the timely
review, distribution, and
implementation of all customer and
industry engineering
standards/specifications and changes
based on customer-required
schedule.
Timely review should be as soon as possible and
shall not
exceed two working weeks. The
organization shall document this
process of review and implementation,
and it shall address how
customer and
industry documents are obtained, how they are
maintained
within the organization, how
the current status is established, and
how the relevant information is
cascaded to the shop floor within the
two-week period. The organization shall
identify who is responsible
for
performing these tasks.
为确保所有的客户需求被理解和满
足
，组织应
有相关专业的焊接和客户参考标准以及可利用的规范方法，来确保
他们的通用
性。这些标准和规格包含
SAE
、
AIAG
、
ASTM
、
ASME
、
AWS
、
ISO
< br>、美国通用汽车、
Honda
、
Ford
、
Toyota
、以及
Chrysler
发表的相关文件。
根据客户需求，组织
应有一个确保及时反馈、分布、和实施所有客户和
工厂工
程标准
/
规格的程序。
及时反馈应尽快，不得超过两个工作周。组织应记录该反
馈和实施过程，还应
解决客户和工厂的文件被吸收
的问题、解决如何在组织中
保持的问题、解决如
何建立当前状态的问题、以及解决在两周内如何将相关信
< br>息与车间串联起来的
问题。组织应规定谁对实施这些工作负责任。
The welding organization
shall
have written process specifications for all active
processes
and repair processes which
identify all steps of the process
including relevant operating
parameters. Examples of operating
parameters as defined by the relevant
process tables. Such parameters
shall
not only be defined, they shall have operating
tolerances as
defined by the
organization in order to maintain process control.
1.10
Is there a written process
specification for all active processes?
对
所有现行流程，是否
These
process specifications may take the form of
work instructions, job
有书面的流程规范？
card, set-up
sheets, or
other similar documents.
焊接组织应具备成文的活动
过程与修
复过程的规
划，此规划规定了相关操作参数的所有步骤。操作参数举
例参考相关过程表。
为了保持过程受控，这些参数不仅要
规定好，还要有组织
规定的操作宽度。
这些过程规范可根
据工作指令、工作卡、设置表以及其它相似文件而有所不同
。
Special Process: Welding System
Assessment
特殊过程：焊接系统评估
Assessment
评估
Question Number
问题编号
Question
问题
Requirements and Guidance
要求
与标准
Objective
Evidence
客观证据
Needs N/A Not Immediate
不
Satisfactory Satisfactory
适
符合
Action
不符合
用
需立即改进
Section 1 - Management Responsibility &
Quality Planning
第一部分—
管理责任与质量策划
1.11
Has a valid
product capability study been performed initially
and
after process changes?
在生产初始阶段
和流程更改后，是否进行了有效的
产品生产能力研究？
1.12
Does the
welding organization monitor and analyze data over
time, and
react to this data?
焊接部门是
否会不时监测和分析数据，并对这
些数据
做出反应？
1.13
Is management reviewing the weld
control system at a frequency
determined by the control plan?
管
理层是否按照控制计划规定的频率
审
查焊接控制系统？
1.14
The organization shall perform product
capability studies for the
initial
validation of each process, after relocation of
any process
equipment, and after a
major process change of any equipment or
parameter. The organization and
customer shall define what
constitutes
a major process change. Initial product capability
studies shall be conducted for all
welding processes per each process
path
defined in scope of work and in accordance with
customer
requirements. In the absence
of customer requirements, the
organization shall establish acceptable
ranges for measures of
capability. An
action plan shall exist to address the steps to be
followed in case capability indices
fall outside customer
requirements or
established ranges.
组织应实
行每一过程初步验证的产品
性能研究，这一研究在任何过程设备迁出以
后以及
在任何设备参数的主要过程
改
变后。组织和客户规定主要过程改变的组成。初
步的产品性能
研究应按照客
户的要求，实施于每段过程的工作和承受范围的焊
接工艺过程中。在缺乏客户
要求的情况下，组织应建立可接受的
能力测量范畴
。应有一个行动计划来解决
接下来的步骤，以防能力指数偏离客户需求和确定
的范围。
Each process
path includes all combinations of
equipment that are integrated in
the
performance of a welding process, e.g., weld cell
with A and B
side fixture feeding
another weld cell with A and B side fixture or
multiple machines. Capability study
techniques shall include boundary
sample conditions as defined by the
control plan that are robust and
meet
all customer requirements. Example, any
combination of
tolerances as defined by
Process Tables.
每一过程都包括焊接中作业的所
有设备的结合。性能研究
技术应包含由控制计划所规定的
样本状态并且满足客
户的需求。例如：过程表
所规定的任意公差的组合。
The analysis of
products or processes over time can
yield vital information for
defect
prevention efforts. The organization shall have a
system to
collect, analyze, and react
to product or essential process data over
time. Methods of analysis shall include
ongoing trend or historical
data
analysis of product or process parameters. The
organization
shall determine which
parameters to include in such analysis.
随着时
间的推移，产品及过程的分析
会得到失误预防的重大信息。组织应有一个系统
来搜集、分析、
及应对产品或
重要过程数据。分析方法应包括当前或过去的产
品数据以及过程参数的分析。
组织还应决定分析所包含的参数。
Management
shall review the weld process control
systems. The management review
shall
include efforts to detect out-of-control
conditions or alarm
conditions. The
process of reviewing the control system shall be
documented and recorded in the control
plan.
管理者应审查焊接过程控制
系
统。管理审查应包括努力失控的条件或检测报警条件。回顾的过程控制系统
应
形成文件
,
< br>并记录在控制计划中。
The organization shall
conduct
internal assessments on an
annual basis, at a minimum, using the AIAG
WSA. Concerns shall be addressed in a
timely manner.
组织应用
AIAG(WSA)
至少一年进行一次内部评估，应及时处理问题
。
Special Process: Welding System
Assessment
特殊过程：焊接系统评估
1.15
Version
版本号
1
Issued
发行日期
3/10
CQI-15
Are
internal assessments being completed on an annual
basis, at a
minimum, using AIAG WSA?
是否
会结合
AIAG
的
< br>WSA
，每年最少进
行一次内
部评估？
Does the
Quality Department review, address, and document
customer and internal concerns?
对客户以及部门内部关注的问题，
质量部
门是否会审核、处理并用文
件记录在案？
The quality management system shall
include a process for documenting,
reviewing, and addressing customer
concerns and any other concerns
internal to the organization. A
disciplined problem-solving approach
shall be used.
质量管理体系应包括记录、评
论、解决客户问题和组织内部问
题。会使
用一个有纪律的解决问题的方法。
[19]
[20]
Special Process: Welding
System Assessment
特殊过程：焊接系统评估
Assessment
评估
CQI-15
Question Number
问题编号
Requirements and
Guidance
要求与标准
Objective Evidence
客观证据
Question
问题
Needs N/A Not Immediate
不
Satisfactory Satisfactory
适
符合
Action
不符合
用
需立即改进
Section 1 - Management Responsibility &
Quality Planning
第一部分—
管理责任与质量策划
Version
版本号
1
Issued
发行日期
3/10
1.16
Is there a
continual improvement plan applicable to each
process
defined in the scope of the
assessment?
是否有适用于评估范
围中所规定
的各流程的持续改进计
划？
1.17
Special
Process: Welding System Assessment
特殊过程：焊接系统评估
1.18
1.19
The welding organization
shall define a process for continual
improvement for their welding processes
identified in the scope of
the WSA. The
continual improvement process shall be designed to
bring
about improvements in quality and
productivity. Identified actions
shall
be prioritized and shall include timing (estimated
completion
dates). The organization
shall show evidence of program effectiveness.
组织应确定焊接工艺过程的持续改进
,
因为
焊接过程确定在
WSA
< br>的范围内。持
续改进过程的设计应提高质量和生产率。
应优先考虑识别措施并且应当包含计
时
(
预计完成日期
)
。组织应说明程序的
成
效。
Does the
Quality Manager or
The Quality Manager
or designee is responsible for authorizing and
designee authorize the disposition
documenting the disposition of
quarantined material.
质量部门经理或设计人
of material from
quarantine status?
员负责批准和记录处理待验物料。
质量经理或被指派人
是否能授权处
置处于隔离状态的材料？
There shall be
procedures or work
instructions
available to welding personnel covering the
welding
process. These procedures or
work instructions shall include methods
of addressing potential emergencies
(such as power failure), Are
there
procedures or work equipment start-up, equipment
shut-down,
product segregation (See
2.8), instructions available to the welding
product inspection, safety, house-
keeping, and general operating
procedures. personnel that define the
welding These procedures or
work
instructions shall be accessible to shop floor
process?
是否向焊
接人员提供了规
personnel.
焊工进行焊接工艺需有可行的工作指导和程序。
这些程序或作业指
定焊接流程的程序或工作说明？
导书
应包括潜在突发事件
应对的方法
(
如停
电
),
设备启动
,
设备停机、产品隔离
(
见
2.8
),
产品检验、安
全、做家务的问题
,
和一般操作程序。这些程序或工作说
明书应放在车间的人
员可见之处。
The organization shall have a documented
preventive
maintenance program for
process equipment (as identified by the
Process Tables). The program shall be a
closed-loop process that
tracks
maintenance efforts from request to completion to
assessment
of effectiveness. Equipment
operators shall Is there a preventive
maintenance have the opportunity to
report problems, and problems
shall
also be handled program? Is maintenance data in a
closed-loop
manner. being utilized to
form a predictive Company data, e.g.,
downtime, quality rejects, first-time-
through capability, maintenance
program?
是否有预防
recurring maintenance work orders, and
operator-
reported problems, shall be
性的维护方案？是否在利用维护数
used to
improve the preventive maintenance
program.
据来形成一个具有前瞻性的
维护方
Maintenance data shall be collected and analyzed
as part of a
predictive
案？
maintenance program.
组织应有一个可以记录
机构应
是否有记录的预防
性维修程序对工艺设备鉴定的过程
(
如
表。程序应该是闭环
过程追踪努力维护要
求完成评估的有效性。设备操作人员将有机会来报告问题
,
也要处理问题的方式
。一个闭环系统
Special Process: Welding
System Assessment
特殊过程：焊接系统评估
Assessment
评估
Question Number
问题编号
Requirements and
Guidance
要求与标准
Objective Evidence
客观证据
Question
问题
Needs N/A Not Immediate
不
Satisfactory Satisfactory
适
符合
Action
不符合
用
需立即改进
Section 1 - Management Responsibility &
Quality Planning
第一部分—
管理责任与质量策划
1.20
The welding
organization shall develop and maintain a critical
spare
parts list and shall ensure the
availability of such parts to
minimize
production disruptions.
公司的数据
,
例如、停机时间、质量
first-time-
through
能力绝的
,,
复发的
命令
,
一个维修工作。
1.21
Has the welding
organization developed a critical spare part list
and
are the parts available to minimize
production disruptions?
焊接部门
是否发展完善了一份关键
备件列表，所述零件是否齐备以将
生产中断降至最
低？
How
does the organization document and respond to
quality spills,
nonconformance,
customer concerns?
部门如何记录质量泄漏
、不合规情况
以及顾客的关注并做
出反应？
Reaction plans are to
be followed per the
control plan and
PFMEA or, in the case of newly indentified issues
PFMEA and control plan must be updated
to reflect the new failure
mode and
reaction steps taken.
反应计划必须遵循控制
计划和
PFMEA,
或者
新鉴定的
< br>PFMEA
。控制计划必须及时更新以反映新的失
效模式和采取的反应措
施。
1.22
What is the process deviation
requirements of your customer?
客
户对
流程偏差有哪些要求？
Special Process: Welding
System Assessment
特殊过程：焊接系统评估
1.23
Is there a
system in place to authorize reprocessing and
repair? Is
it documented?
是否有系统已准
备就绪来授权重新加工并将其记录
在案？
If there are to be changes in process
outside of the current control
plan and
last agreed upon process and parts sign off, do
you know
what your customer
requirements are, have you notified your customer,
and do you have customer approval prior
to making the change?
如果再
加工过程中有不
同于当前控制计划的变化或者不同于已经签署的有关工艺和零
件的合同，那<
/p>
么，你知道你的客户要求吗？你通知了客户吗？你在修改之前的
到客户的允许
了吗？
The quality management
system shall include a
documented
process for reprocessing and repair that shall
include
authorization from a customer
designated individual. The process
shall describe product characteristics
for which reprocessing is
allowed as
well as those characteristics for which
reprocessing is
not permissible. Any
reprocessing activity shall require a new
processing control sheet issued by
qualified technical personnel
denoting
the necessary welding modifications. Records shall
clearly
indicate when and how any
material has been reprocessed. The Quality
Manager or a designee shall authorize
the release of reprocessed
product.
质量管理体系应
有一个文件性的程序
以便用来再加工和修补还应包
括顾客指定的人员批准。这
个过程应描述产品的是否被再加工的特征。任何再
加工活动需要一份
新的由资
深技术人员发布的焊接改性加工控制表。记录应当<
/p>
清楚的反应材料再加工的时
间和方式。
由质量经理或设计人员授权再加工产品
的出厂。
Version
版本号
1 Issued
发行日期
3/10
CQI-15
[21]
[22]
Special Process: Welding System
Assessment
特殊过程：焊接系统评估
Assessment
评估
CQI-15
Question Number
问题编号
Requirements and
Guidance
要求与标准
Objective Evidence
客观证据
Question
问题
Needs N/A Not Immediate
不
Satisfactory Satisfactory
适
符合
Action
不符合
用
需立即改进
Section 2 - Floor and Material Handling
Responsibility
第
2
部
分
-
地板
和物料搬运责任
Version
版本号
1 Issued
发行日期
3/10
2.1
Does the
facility ensure that the data entered in the
receiving
system matches the
information on the customer's shipping documents?
设施是否确保输入接
收系统的数据与客户装运文件上的
信息相一致？
Special Process: Welding System
Assessment
特殊过程：焊接系统评估
2.2
Is product clearly identified and
staged throughout the welding
process?
在整个焊接流程中，产品
是否清楚地加以标识并摆放
2.3
Is lot
traceability and integrity maintained throughout
all processes?
在所有流程中，是否维
护了批次的可跟踪性和完整性？
2.4
Are procedures adequate to
prevent movement of non-conforming product
into the production system?
程序是否足以防止不合规
产品进入生产系统？
It is critical that all customer
requirements and lot identification
be
adequately transferred to internal welding
documents. The facility
shall ensure
that the data entered in the receiving system
match the
information on the customer's
shipping documents. Documented
processes and evidence of compliance
shall exist, e.g., shop
travelers, work
orders, etc. Sometimes the material received does
not
precisely correspond to customer
shipping documents. The facility
shall
have a detailed process in place to resolve
receiving
discrepancies. The
requirements stated above also apply to captive
welding departments. This process
refers to receiving and shipping
the
parts in and out of the welding department.
将客户所有的需求和货
物识别写入内部焊接文件中是十分
必要的。工厂应当确保接收系统中的数据与
客户装船文件
相匹配。记录的过程
和合格证明应当存在于例如
,
车间巡视，工
作秩序等中。有时，收到的材料与客
户的装船单据并不完全吻合。工厂应有一
个细致的方案来解决这种差异。
上述的要求也同样适用于
静态焊接部门。这一
过程是指从焊接部门接收和装运
零件。
Procedures for part and
container
identification help to avoid
incorrect processing or mixing of lots.
Appropriate location and staging within
the facility also help to
ensure that
orders are not shipped until all required
operations are
performed. Customer
product shall be clearly identified and staged
throughout the welding process. Non-
welded, in-process, and finished
product shall be properly segregated
and identified. All material
shall be
staged in a dedicated and clearly defined area.
与部件的有关
程序和集装
箱识别都可以帮助避免错误的加工和货物的混合。设备中适当的定
位和分工
也
有助于确保在所有运算完成之后才进行装运。整个焊接的过
程应当
明确客户的
产品需求。非焊接
品，加工品以及成品都应当明确分离和标识。所
有的材料都
应该在一个精密的规定明确的区域里进行。
Out-
going lot(s)
shall be traceable to the
incoming lot(s). The discipline of
precisely identifying lots and linking
all pertinent information to
them
enhances the ability to do root cause analysis and
continual
improvement.
出货对进料来说应该是可追溯的。
精
细的货物识别以及与之相
关的信息可以加强对根源的分析和不断的提高。
The control of suspect or
non-
conforming product is required to prevent
inadvertent shipment or
contamination
of other lots. Procedures shall be adequate to
prevent
movement of non-conforming
product into the production system.
Procedures shall exist addressing
proper disposition, product
identification, and tracking of
material flow in and out of the hold
area. A nonconforming hold area shall
be clearly designated to
maintain
segregation of such material.
对不合格的产品必须
进行控制以避
免装货的疏忽和其他产品的
污染。程序应当足以防止不合格产品进入到生产系
统中。程序应存在适当的配
置
,
以解决产品识
别、和材料输入和运出追踪问题。
不合格物品暂放地就是用来
分离这些不合格材料的。
Special Process: Welding System
Assessment
特殊过程：焊接系统评估
Assessment
评估
Question Number
问题编号
Requirements and
Guidance
要求与标准
Objective Evidence
客观证据
Question
问题
Needs N/A Not Immediate
不
Satisfactory Satisfactory
适
符合
Action
不符合
用
需立即改进
2.5
Are
containers free of inappropriate material and
contaminants?
容器
是
否不含不适当的材料和污染物？
2.6
Is part
loading specified, documented and controlled?
零件装
载是否已
加以规定、记录在案并进
行控制？
Containers handling customer product
shall be free of inappropriate
material
and contaminants. After emptying and before re-
using
containers, containers shall be
inspected to ensure that all parts
and
inappropriate material have been removed. The
source of
inappropriate material shall
be identified and addressed. This is to
ensure that no nonconforming welded
parts or inappropriate material
contaminate the finished lot.
处理客户产品的容器不应
选用不合格
材料且
应当远离污染。。排空后或再利用容器前
,
都应当检查所有零
件，以及是否不
合格材料和污染物都被处理。不合格材料应当特别标识。这是
为了保证没有不
合格的焊件和材料污染成品。
Loading parameters shall be specified,
documented, and controlled. Examples
include part load sequence and
clamp
sequence.
振动荷载参数有
明确规定
,
存档
,
< br>并且控制。例子包括部件负
荷序列和夹具序列。
2.7
Is there a containment reaction plan
and are operators trained in the
proces
s?
是否制定了遏制反应计
划，操作人员
是否就这一流程进行
了培训？
2.8
Is the
handling, storage and packaging adequate to
preserve product
quality?
搬运、存储和包装
流程是否足以保证产品质量？
Special Process: Welding System
Assessment
特殊过程：焊接系统评估
2.9
Are plant cleanliness, housekeeping,
environmental and working
conditions
conducive to control and improved quality?
工厂
的洁净程度、
内务管理、环境以及
工作条件是否有利于控制和提高质
量？
Operators shall be trained in material
handling, containment action,
and
product segregation in the event of an equipment
emergency
including power failure.
Training shall be documented. Work
instructions specifically addressing
potential types of equipment
emergencies and failures shall be
accessible to and understood by
equipment operators. These instructions
shall address
containment/reaction
plans related to all elements of the welding
process. Evidence shall exist showing
disposition and traceability of
affected product. Unplanned or
emergency downtime greatly raises the
risk of improper processing.
操作人员应当接受在包括停电等突发事件时有
关材料处
理、隔离行为和产品隔离的培训。培训应形成文件。作业指导书专门
说明潜在
突发事件的类型，应该放在设备操作人员可见之处，
并易于他们理解。
这些指
导书应解决
有关焊接加工过程中出现的污染和反映计划等问题。还应有
可以说
明产品可塑性和配置的文件。意外事件和停工加大了错误加工的出现。
The welder’s loading system,
in
-process handling, and shipping
process shall be assessed for risk of
part damage or other quality
concerns.
Other practices such as stacking of overloaded
containers
can also increase the risk
of part damage.
对焊工的加载系统、过程处理
和运输过程应进行评
估，因为在这些过程中，有零件损坏的
风险以及其他质量
问题。例如集装箱重
叠的其他一些事故也会提高低部件损坏的风险。
Plant
cleanliness, housekeeping,
environmental, and working conditions
shall be conducive to controlling and
improving quality. The welding
organization shall evaluate such
conditions and their effect on
quality.
A housekeeping policy shall be clearly defined and
executed.
The facility shall be
reviewed for conditions that are detrimental to
quality processing such as loose parts
on floor, contaminants, oil,
inadequate
plant lighting, fumes, etc.
植物清洁、卫
生、环境和工作条
件
,
应当有利于控制和提高质量。焊接组织
应评估这些条件及
其对质量的影响。
一条明确的卫生条例应该被执行。应有一个可以反映不利于
加
工质量的设备。
这些不利因素包括，部件松落
,
污染物
,
石油，不充足的照明
等。
Version
版本号
1
Issued
发行日期
3/10
CQI-15
[23]
[24]
Special Process: Welding System
Assessment
特殊过程：焊接系统评估
Assessment
评估
CQI-15
Question Number
问题编号
Requirements and
Guidance
要求与标准
Objective Evidence
客观证据
Question
问题
Needs N/A Not Immediate
不
Satisfactory Satisfactory
适
符合
Action
不符合
用
需立即改进
2.10
Are parts
free from contaminants that would be detrimental
to the
quality of the welding
processes, subsequent processes, or the
product?
零件是否不含不利于焊接
工艺质量、后续流程或产品的污染
物
?
Parts shall be free from contaminants
that are detrimental to the
quality of
the welding processes, subsequent processes, or
the
product. If applicable, pre-wash
and post-wash parameters shall be
monitored and documented.
部
件应该远离污染，这些污染对焊接
过程的质量，
随后的工艺，或者产品都是不
< br>利的。如果适用
,
预洗和后洗参数都应该受监测
和记录在案。
Version
版本号
1
Issued
发行日期
3/10
Section 3 - Equipment / Facilities/Cont
rols
第
3
部分
-
设备
/
设施
/
控制
3.1
3.2
3.3
Special Process: Welding System
Assessment
特殊过程：焊接系统评估
3.4
3.5
3.6
This could include but is
not limited to, facilities capabilities
such as safely, environmental
regulations/practice, sufficient
incoming power (balance and loading),
air (sizing, filtering and
cleanliness), water, power supply
grounding Are the facilities
sufficient
for the per OEM and regulatory specifications, gas
mixing
system (equipment and welding
operation?
设施是否足够进
sizing),
ventilation, and adequate lighting.
这可能包括但不仅限于设备能力
,
如
行焊接操作？
安全
、环保及相关的公司规定
,
足够的进料
/
实践能力
(
平衡
),
空
气和加载时
,
过滤
和清洁
)
、水、供电接地
/ OEM
和定期的监督管理、气
体混合
系统
(
设备和上浆
)
、通风、和充足的照明。
The power
supply should be
adequate for the
manufacturing process with Are the power supplies
sufficiently consideration not limited
to output energy, duty cycle,
cooling,
flow rates and sized?
供电量是否充分？
grounding.
< br>加工过程的
电源应充足，也应考虑到不限制输出能量责任周期、冷
却、流速和接地。
Are
process equipment calibrations The
calibration and certification of
the
process equipment shall be checked at and/or
verification
certified, regular
specified intervals. Refer to the applicable
Process Tables.
应定期检
documented, available,
and
查工艺设备的校验
和认证。参照适用工艺表。
current?
流程设备校准和
/
或核查是
否进行了认
证，是否已记录在案，
是否可用，是否为现行的？
Has a
preventative
maintenance Supplier shall
have a preventative maintenance program
that is documented program been
established and and implemented.
Refer
to Section 1.19 and the applicable Process Tables.
documented?
是否建立了预防性维
供应商必须有一个可以记录和实施的预防性维护计划。参
照
< br>1.19
节和适用工艺
护方案并已记录在案？
表。
The replacement parts
and process consumables shall be
identified, maintained in the
appropriate volumes and proper storage.
Consumables must be on the
customer's
approved source list (if applicable). Refer to the
Have
the necessary replacement
applicable Process Tables, Section 2.0 and
Section 1.19. This shall be parts and
process consumables captured in
tools
such as the set up procedure, PFMEA and Control
Plans. been
identified and made readily
It should be included in the layered
process audit or other similar type
quality available?
是否已识别必须
的更换零
review process.
部件的更换和加工的耗材应以合适的数量和存储来<
/p>
识别。耗材
件和工艺耗材，并可随时提供？
必须
存在于客户的材料清单中
(
如
适用
)
。参阅适用工艺表
,2.0
节和
1.19
节。这将
<
/p>
被储存在工具加工中
,
如设置
程序
,PFMEA
、控制计划。它应包含在分层过
程审
核或其他类似的质量审核过程
中。
Are the process, equipment, and The welding
operation shall have
a list of welding
process, equipment, and safety alarm checks being
tested safety alarms. These alarms
shall be individually tested at
the
required at the required frequency or after
frequency as listed
in the control
plan, and after any repair, process change any
repair
or rebuild?
是否按照规
or rebuild. These
checks shall be documented.
焊接作业有一大串焊接工艺
定的频率或在进行了修理或改造之
、
设备、安全
警报器。这些警报应在特定的时间例如，在控制计划中，修理
后对流程、设备、
和安全报警检查
后，工艺改变或者工艺重建。这些检查应形成文件。
进行了
测试？
Special Process: Welding
System Assessment
特殊过程：焊接系统评估
Assessment
评估
Question Number
问题编号
Requirements and
Guidance
要求与标准
Objective Evidence
客观证据
Question
问题
Needs N/A Not Immediate
不
Satisfactory Satisfactory
适
符合
Action
不符合
用
需立即改进
Section 4 - TOOLING/FIXTURING
第
4
节
-
模具
/
夹具
4.1
Is there a record of the design and
set-up of the fixture?
是否对夹具
的
设计和设定进行了记录？
4.2
Is the
positioning of each part being controlled?
是否对所有零件的定
位
进行了控制？
4.3
Has
fixturing/tooling preventative maintenance program
been
established?
是否建立了夹具
/
模具
预防性维护方案？
4.4
Are the
fixture components robust?
夹具元件是否坚固？
4.5
Are the
tooling components designed for the welding
process?
焊接流程
是否设计
有模具元件？
Supplier shall have documentation of
the fixture design, that are
stored
properly and accessible. Proper identification and
revision
level on the fixture or
related to the fixture. Documented fixture
set-up (i.e., clamps, pins, locating
devices)
供应商有可以记录夹具设
计的文件
,
该文件必须合理的存储和
< br>易于拿取。正确的标识和修订应与夹具一
致或与其相关。夹具安装文件
(
例如
,
夹、别针、定位设备
) A method to
detect proper fixture and part position
is required for each part,
such as the
use of proximity switches, optical sensors,
mechanical
probes, part presence or
poke yokes., etc.
一个可以侦夹具和部件位置的
< br>方法对每一
个部件来是必须的如使用接近开关、光传感
器、机械探针
,
部分存
在或轭等。
Supplier shall have a preventative
maintenance program
that is documented
and implemented. Refer to Section 1.18 and the
applicable Process Tables. Examples:
cleaning, degreasing, and
fixturing
integrity.
供应商必须有一个实
时性和记录性强的预防性维护计
划。可参阅
1.18<
/p>
节和适用工艺表。例如：进行
清洗、脱脂以及夹具的完整性。
Gas, air, sensors, control cables, etc.
are adequately protected for
the
process environment.
煤气、空气、传感器、控制电缆等在加工
过程需充
分的
保护。
Fixturing/tooling was
developed considering movement,
reach,
accessibility, tool center point, maintenance, and
ergonomics
(manual, automatic, and
robotics)
夹具
/
模具的开
发需要考虑到运动、易操
作、工具中心点、维护
,
和工
效学（人，自动化，和机器人）
Section 5 - PROCESS CONTROLS AND CONFIR
MATION
第
5
部分
-
过程控制和确
认
5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.1.8
5.1.9
Special Process: Welding System
Assessment
特殊过程：焊接系统评估
Version
版本号
1 Issued
发行日期
3/10
CQI-15
[25]
5.1.10
Identify the process control equipment
necessary to monitor, control
and Does
welding operation include the provide feedback on
all
essential process variables as
listed below and in the following?
焊
接操作是否包括下列方
applicable Process Tables.
识别过程控制设备对监
测、控制十分重要，它可以
面？
为所有必须的过程变量提供反馈
。过程变量
如下所列或在过程表中。
Logic has
been established to effectively
identify and address process or
equipment faults.
应有逻辑以有效地识
别
和处理过程或设备故障。
With over rides or resets,
logs must be
maintained.
由于超额负载或休眠，原
木必须经常维修。
Weld faults
audible, visible and line shut down.
焊缝断裂声、可见光和线关闭
。
At
weld cycle
interrupt, part must not be removed or passed
until
dispositioned by appropriate
personnel.
在焊接循环中断过程中，直到适
当的
人处理时，部件才能够被移走。
Calibration
of meters and system
controls.
测量仪表和系统控制的校准。
Inter-locking
of previous
operations have occurred
and quality of parts has been verified
before the next operation begins.
结合业已发生的操作和在下个
操作开始
前已经检测的部件的质量。
Secure backups of all programs and
procedures (electronic preferred).
确保所
有的项目和程序的备份
(
电子的
最好
)
。
High/Low limit alarms
established by actual data.
高
/
低限告警
由实际数据来
确定。
Process variables have
been defined and developed
by data and
shown to be statistically capable.
过程变量
由统计数据来鉴
定和开发并具有统计能力。
Acceptable traceability (sequence/date
coding)
可接受的可塑性（序列
/
日期
编码）
[26]
Special
Process: Welding System
Assessment
特殊过程：焊接系统评估
Assessment
评估
CQI-15
Question Number
问题编号
Requirements and
Guidance
要求与标准
Objective Evidence
客观证据
Question
问题
Needs N/A Not Immediate
不
Satisfactory Satisfactory
适
符合
Action
不符合
用
需立即改进
5.1.11
5.1.12
5.1.13
5.1.14
Version
版本号
1 Issued
发行日期
3/10
5.2
Are process
control parameters monitored at established
frequencies?
流程控制参数是否按
流程表中规定的频率进行监控？
5.3
5.4
5.5
All tooling and process changes are
documented.
记录所有模具和加工的
变化
Documented welding procedures for each weld
location and each
process variable.
记录每一焊焊接工艺位置和每个过程变量
Change
over
procedure (filler material,
fixtures)
修改程序
(
填充
材料、装置
) Must
have documented
start-up and shut-down procedure.
必须有书面的启
动和
关闭手续。
Process
control parameters shall be monitored per
frequencies established in the control
plan. An appropriate person
shall
verify the process control parameters. Management
review is
required per Question 1.13.
监控工艺控
制参数应经常性的在控制
计划中建
立。由一个合适的人来审核过程控制参数。
根据
1.13
要求的管理评审。
Are
there documented reaction
plans with appropriate levels of
containment for both out of control and
out of tolerance process
parameters? Is
there documented evidence that reaction plans are
followed?
是否有反应计划的记
录，该记录可用
来适时遏制失控和工艺参数的
公差
?
是
否有明确的记录可以说
明即将实施的反应计划？
There shall be a
hierarchy established for making and
approving process changes. Each
process
should be acted on according to the level of
change. Review
process changes with
your customer.
应建立一个分层结构用来的制
作和批
准过程的变化。每个过程应根据变化水平的变化而实施。
评审过程的变
化随客
户变化。
In-
Process and Final Tests shall be performed per
frequencies in the control plan as
agreed upon between the supplier
and
the customer.
过程和最终测试
应在供应商和客户双方同意的控制计划的
频率中进行。
5.6
Special Process: Welding System
Assessment
特殊过程：焊接系统评估
5.6.1
5.6.2
5.6.3
5.6.4 5.6.5 5.6.6 5.6.7 5.6.8 5.6.9 5.6.10
How does the organization
review and react to out of
control/specification parameters?
部门对脱离控制
/
规格参数的情况如
何
进行审核并对其做出反应？
How
does the organization handle changes to
process control parameters after
initial customer approval?
客户最初
批准后，部门如
何处理流程控制参数变更？
Are In-Process
and Final
Tests performed at
established frequencies?
流程中
/
最终测试是否
按规
定频率执行？
Are weld
quality requirements Weld quality requirements
per internal and customer
specifications, such as clearly defined per
customer but not limited to the
following testing methodology:
每个客
户的焊接质量要求
specifications?
是否按客户规范明
标准
,
如不限于如下的
测试方法。
确规定了焊接质量要求？
Cut and etch
切割和蚀刻
Part
location, warping, gap, and dimensional
requirements
零件位置，翘
曲，
差距和尺寸要求
Correct
number of welds
焊缝正确号
Weld
length/size
焊
缝长度
/
尺寸
Weld location
焊缝位置
Non Destructive Testing
(NDT)
非破
换性测试
Spatter, undercut, porosity,
discontinuities,? 溅出
,
削弱、
孔隙度、间断
, Weld direction
confirmation
焊缝方向确认
Destructive
testing
破坏性测试
Additional testing
额外的测试
CQI-15
Special Process:
Welding System Assessment
特殊过程：焊接系统评估
Version
版本号
1
Issued
发行日期
3/10
Instructions for completing the Job
Audit
完成工作审核的说明
The
organization is to complete a minimum
of one welding part job audit
during
each assessment. This should be done preferably on
a part
identified for one of the
customers requiring compliance to this
document. More part job audits may be
done if time permits.
Preferably,
safety or critical parts should be audited. This
may not
be easily determined with
fasteners, especially if the fastener
manufacturer does not identify the end
customer (auto manufacturer,
tier one,
etc.). It is recommended that the job audit be
performed at
the end of the welding
system assessment.
在每次评估期间部门要完成最
少一次焊接零件工作审核。这最好应在表明一家客户
需要对本文件合规的一种
零件上完成。如果时间允许，可进行更多的零件工作审核。最好
应对安全或关
键零件进行审核。对于紧固件可能不太容易决定
，特别是在紧固件制造商不讲
明最终客户时（汽车制造
商、一级供应商等）
。建议在焊接系
统评估结束时
进行工作审核。
The job audit
is not the only or main focus of the WSA.
The other five sections on Management
Responsibility and Quality
Planning,
Floor and Material Handling Responsibility, and
Equipment/Facilities/Control,
Tooling/Fixturing, and Process Controls
and Confirmation are equally if not
even more important. The job
audit of
one part, one weld process, is not sufficient to
use as a
basis to complete the other
sections of the complete WSA.
工作审核不
是
WSA
唯
一或主要的关注焦点。管理责任、
质量规划、场地、材料搬运责任、
模具
/
夹具、流程控
制和确认、设备
/<
/p>
设施
/
控制上的其它
5
个部分即使不是更
为重要，也是同等重要的。一种<
/p>
零件的工作审核，一个焊接流程不足以用作完
< br>成整个
WSA
的其他部分的基础。
The job audit is a
compliance type
audit/review of a
specific part and its related paperwork and
processing, including welding equipment
and processing records for
that job
from the beginning receipt of a part through
processing in
the welding operation and
inspection to packaging. Parts shall be
taken from the shipping area at the
dock or the end of the welding
operation. If an automotive
manufacturer’s part is
not available or
identifiable, then parts from other
customers requiring compliance
with
this document shall be used for the assessment.
工作审核是特定零
件及其相关文书工作以及处理的合规类型审核
/
评审，其中包括焊接设备
以及
该工作的处理记录，
从开始接收零件直到焊接操作中的处理以及对包装的检查。
零件应从码头的装
运区域或在焊接操作结束时抽取。
如
果某家汽车制造商的
零件无法提供或无法识别，
则应使用来自其他
客户、要求符合本
文件的零件
来进行评估。
The part checked
shall represent a major weld operation
such as an individual operation, cell,
or assembly line. In
subsequent welding
system assessments, different parts and welding
processes shall be checked.
检查的零
件应代表主要的焊接操作，
如个体经
营、电池、或装配线。在随后的焊接系统评估中，应检查不同零件
和焊接流程。
The
specific welding processing parameters (applies to
6.1 and 6.13
in the Job Audit) that are
required in the job audit shall be added
to the job audit form. This can be done
by reviewing the customer
specification(s), the Control Plan, the
FMEA, and the floor work/job
order.
Each processing step shall be reviewed for proper
production
records/compliance/inspection. These
steps can be compared to those
in the
Welding System Assessment for the actual
job/welding process
being reviewed for
compliance. The welding records for the actual
time frame/shift etc. that the job was
processed shall also be
checked. The
actual welding equipment and instrumentation
certification shall be verified as
being in compliance to the
appropriate
equipment requirements in the equipment section. <
/p>
工作审核
中所需要的特定焊接加工参数（适用于工作审核中的
6.1
和
6.13
< br>）应添加到
工作审核表中。这可通过审核客户规格、控制计划、
< br>FMEA
以及场地工作
/
工单
来完
成。每个加工步骤都应进行审核
，看是否完成适当的生产记录
/
合规
/
检查。
这些步骤可以与焊接系统评
<
/p>
估中的那些步骤进行比较，看实际的工作
/
焊接流
程是否进行过合规评审。实际的时间框架内
/
班次等的
焊接工作记录也应进行
检查。
实际焊接设备和仪器仪表认证应核实，
并遵守设备部分中适当的设备
要求。
[27]
[28]
Related WSA Question #
相关
WSA
问题编号
< br> 1.8 5.1 5.2 Customer or
Internal
Requirement
顾客或内部要求
Job
(Shop) Order or Pass / Actual
Condition
Reference Documentation Fail / N/A (Objective
Evidence)
Requirement
通过
/
未通
工单（车间订单）或参考文件
实际情况（客观证据）
过
/
不适用
要求
5.1 5.1.2 5.1.3 2.7 5.1.4
5.1.5 3.3 5.1.6
CQI-15
Section 6 - Job Audit
第
6
部分
-
工作审核
Job Identity:
工作类型
Customer:
顾客
Shop Order
Number:
车间订单号码
Part Number:
零件号
Part Description:
零件描述
Base
Metal
Specifications:
基底金属规范<
/p>
Filler Metal Specification (if
required):
填充金
属规范（若要求）
Welding
Process(es):
焊接过程：
Version
版本号
1 Issued
发行日期
3/10
Question #
问题编号
Job Audit Question
工作审计问题
6.1
6.2
Special Process: Welding
System Assessment
特殊过程：焊接系统评估
6.3
6.4
6.5
6.6
6.7
Has the welding operation
identified the process control equipment
necessary to monitor, control and
provide feedback on all essential
process variables as listed in the
applicable Process Tables?
焊接操
作是否确定了必要的过程控制设
备，以根据适用的过程表的规定对主要的工艺
变量
进行监测、控制并提供反馈
? Has the
logic been established to
effectively
identify and address process or equipment faults?
是否建
立了日志，以有效地确定并解决过程或设备
故障
? Are over rides or
resets
logs maintained?
是否保
持了覆写或重置日志
? Are weld faults
audible,
visible and does the line shut
down?
焊接故障是否发出声音、可视？生产
线
是否关闭？
If the weld cycle is
interrupted, is the part
controlled or
contained until dispositioned by appropriate
personnel?
如果焊接过程发生中断，是
否由适当的人员将其移走，并对零件进行了控制或
存放？
Are the meters and feed
back controls calibrated per
established frequencies?
是否按照规定的频率
对仪表和反馈控制进行了校
准
If
applicable, is there an inter-locking of the
previous operation
and has the quality
of parts been verified?
如适用，是否对之前的操作
进行了互
锁，是否对零件的质量进行了验证
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