马鞍PPAP生产件批准程序中英文对照

2021年1月21日发(作者：tyle)
PPAP
生产件批准程序中英文对照
(IATF16949-2016)
生产件批准程序
PPAP
（
IATF16949-2016
）

1
、目的

1. Purpose
确保公司正确理解顾客工程设计记录和规范的所有要求，
并在 执行所要求的生产节拍条件下
的实际生产过程中，具有持续满足这些要求的潜在能力。

It aims to ensure that the company has understood all customer engineering design
record and specification requirements properly and the process has the potential
capability
to
produce
product
consistently
meeting
these
requirements
continuously
during an actual production process at the quoted production rate.

2
、适用范围

2. Scope
适用于公司用于汽车制造顾客的 所有生产和
/
或服务所需的生产性零组件之批准。如客户有
特殊要求，必须按照客户的 要求执行。

It
applies
to
approval
of
all
production
parts
needed
for
production
and/or
service
of the auto manufacturing customer. If the customer has special requirements, it
shall be implemented according to the requirements of the customer.

3
、定义

3. Definition
3.1 PPAP
：指
Production Part Approval Process
（生产件批准程序）的英文简称。

3.1 PPAP: Refer to English abbreviation of Production Part Approval Process.
3.2
生产件：在生产现场，用批量生产工装、量具 、工艺过程、材料、操作者、环境和过程
设置等，如：循环时间
/
压力等的过程设置下 被制造出来的部件。

3.2 Production part: Refer to parts manufactured by using production tooling,
measuring implement, technical process, material, operator, environment and
processes setting such as cycle time/pressure in the production field.

4
、职责

4. Responsibilities
4.1APQP
小组负责与顾客联系落实各种情况下提交
PPAP
的各种要求。

4.1 The APQP team shall contact the customerto carry out various PPAP submission
requirements under all kinds of conditions.
4.2
项目经理负责将产品
/
零件
PP AP
的相关资料提交顾客进行批准。

4.2 The project manager shall submitthe related data of the product/part PPAP to
the customer for approval.
4.3
各部门协助项目经理执行顾客对
PPAP
的各 种要求，并提供相关资料。

4.3 Each department shall cooperate with the project team to implement various
requirements of the customer to PPAP and provide related data.

5
、程序
Procedure
5.1
当顾客和公司有需求和要求时 ，
项目经理和相关责任部门依本文件中的规定对提交给顾
客批准的生产件制作
PPAP
资料，经项目组审查后，呈报项目经理核准，按顾客要求，将其
提交给顾客批准。

5.1 When the customer and the company have demand and requirement, the program
manager
and
related
responsible
departments
shall
make
PPAP
data
for
the
production
part submitted to the customer for approval according to the provisions in this
document, submit it to the project team leader for approval after it is reviewed
by the project manager, and then submit it to the customer for approval according
to the requirements of the customer.
5.2< br>提交给顾客批准的生产件必须在量产第一批产品发运前完成批准，
除非顾客放弃该生产
件 的批准要求
（要求顾客签署姓名和日期并记录存档）
；
不论顾客有没有要求公司正式提 交
生产件的
PPAP
资料，
项目组都必须对
PPAP
文件中 所有适用的项目进行评审和更新，
以反映
生产过程的情况。
提交给顾客批准的生产件必 须取自重要的和有效的生产过程，
该生产过程
必须是
1
小时到
8小时的生产，且规定数量至少为
300
件连续生产的产品
/
部件，除非顾 客
或顾客授权的质量代表另有书面规定和要求。

5.2 The production part submitted to the customer for approval shall be approved
before shipment of the first batch of products in mass production, unless the
customer waives the approval requirement of the production part (require the
customer to sign the name anddate and record and file it); whether the customer
requires the company to submit the production part PPAP data formally or not, the
project team shall review and update all applicable items in the PPAP document to
reflect the condition of the production process. The production part submitted to
the
customer
for
approval
shall
be
taken
from
a
significant
and
effective
production
process;
the
production
process
shall
be
from
one
hour
to
eight
hours
of
production,
and with the specified production quantity to total a minimum of 300 consecutive
products/parts, unless otherwise specified andrequired in written by the customer
or the customer authorized quality representative.
5.2.1
提交给顾客批准的生产件，
其取自的 生产过程必须在生产现场使用与量产生产环境同
样的工装、量具、过程、材料和操作者进行生产。来自每 一个生产过程的部件，如：相同的
装配线或工作单元，有关检验都必须对其进行测量和对代表性样件进行 试验。

5.2.1
The
production
part
submitted
to
the
customer
for
approval
shall
be
taken
from
the
production
process
that
produces
the
part
by
using
the
same
tooling,
measuring
implement,
process,materials
and
operators
from
the
mass
production
environment
at
the
productionsite.
The
parts
from
each
production
process,
such
as
the
same
assembly
line
or
work
cell,
shall
be
measured
and
the
representative
sample
shall
be
tested.
5.2.2 PPAP
文件必须包括顾客产品批准部门，负责核准特许人员的姓名和日期。

5.2.2
The
PPAP
document
shall
cover
the
product
approval
department
of
the
customer
and the name of the person responsible for approval and the date.

5.3
生产件提交给顾客批准的时机：对出现下述 情况的生产性零部件，项目组必须在量产第
一批生产件发运到顾客之前提交
PPAP
批 准，除非顾客负责产品批准部门放弃了该要求。

5.3
Opportunity
of
submitting
the
production
part
to
the
customer
for
approval:
As
to the production part in the following cases, the project team shall submit PPAP
for approval before shipment of the first batch of products in mass production,
unless the product approval department of the customer waives this requirement.
5.3.1
一种新的零件或产品（即：以前未曾提供给顾客的零件或产品）。

5.3.1
A
new
part
or
product
(that
is:part
or
product
never
supplied
to
the
customer
previously).
5.3.2
对以前提交给 顾客批准的零件或产品不符合（如：产品性能不同于顾客的要求；尺寸
或能力问题；供应商问题；试验， 包括材料、性能、工作确认问题等）进行的纠正。

5.3.2 Correction of the inconformity(e.g.: product performance different from the
requirements
of
the
customer;size
or
capability
problems;
supplier
problems;
test,
including
problems
arising
from
material,
performance
and
working
confirmation)
of
the part orproduct submitted to the customer for approval previously.
5.3.3
由于设计记录、规范或材料方面的工程更改引起的改变。

5.3.3 Changes caused by engineering change to design records, specifications or
materials.
5.4
当公司产品的生产件号、工程更改、生产场所、材料供应商和生产过程有变更时，项目< br>经理必须通知顾客，并根据顾客要求保留生产件和提交生产件给顾客批准。

5.4
When
the
production
part
number,engineering
change,
production
place,
material
supplier
and
production
process
of
the
product
are
changed,
the
project
manager
shall
inform the customer, keep the production part and submit it to the customer for
approval according to the requirements of the customer.
5.5
当有下列情况发生 改变时，项目经理应与顾客进行协商和沟通，并根据顾客的要求是否
在量产第一批产品发运到顾客之前需 提交生产件批准资料，项目组对
PPAP
所规定的所有项
目必须重新进行评审、修订和 更改。

5.5 When change happens in the following cased, the project manager shall consult
and communicate with the customer to decide whether it is necessary to submit the
production
part
approval
data
before
the
first
batch
of
products
in
mass
production
is
delivered
to
the
customer
according
to
the
requirements
of
the
customer
and
shall
review, revise and change all items specified in PPAP again.
5.5.1
和以前顾客批准过的生产件相比，使用了其它不同的材料。

5.5.1
Comparing
with
the
production
part
approved
by
the
customer
previously,
other
different materials are used.
5.5.2
使用 新的或改进的工装（不包括易损工装）、设备等，包括附加的和替换用的工装。

5.5.2 New or improved tooling (notincluding damageable tooling) and equipments,
including additional and substitute tooling, are used.
5.5.3
对现有工装或设备进行修改及重新调试后进行的生产。

5.5.3 Produce after modifying and readjusting the existing tooling or equipments
again.
5.5.4
把工装或设备转到其它生产场地或在另一生产场地进行的生产。

5.5.4 Transfer the tooling or equipment to other production places or produce in
another production place.
5.5.5
供应商对零件、材料、或服务（如：ED
等）的更改，从而影响顾客的装配、功能、耐
久性或性能的要求。

5.5.5 Changes of the parts, materials or service (e.g.: ED, etc.) by the supplier
influence the customer requirements for assembling, function, durability or
performance.
5.5.6
任何影响顾客要求的装配性、功能、性能或 耐久性的更改（包括由公司内部制造的或
由供应商制造的生产产品部件的产品和过程更改）
。< br>另在提交生产件给顾客之前，
公司必须
就供应商提出的任何申请和要求先与顾客达成一致 。

5.5.6 Any changes (including product and process changes of the production parts
manufactured by the company or bythe supplier) influencing the customer
’
s
requirements for assembling, function,performance or durability. In addition,
before submitting the production partto the customer, the company shall reach on
agreement with the customer on the application and requirements of the supplier.
5.5.7
试验
/
检验方法的更改（包括新技术的采用并不影响接收准则）。

5.5.7 Changes of the test/inspection methods (including use of new technology
without influence on acceptance specifications).
5.5.8
由于顾客对公司产品质量的担心，而要求推迟供货。

5.5.8 The customer concerns about the quality of the product and require delaying
supply of goods.
5.6
对公司提交给顾客批准的生产件，
其所要求的内容
/
项目< br>（需要保存所提交的
PPAP
资料）
应根据顾客确定的生产件提交批准等级进行 保存和提交下述项目
/
内容的文件、资料和记录
（若对生产件批准的必要性有任何疑问 ，
项目组负责人应与负责顾客零件批准的部门联系以
消除疑问）。

5.6
As
to
the
production
part
submitted
to
the
customer
for
approval
by
the
company,
keep the content/items (needing tokeep the PPAP data submitted) required by the
customer
according
to
the
production
part
submission
and
approval
level
defined
by
the customer andsubmit the documents, materials and records of the following
items/content
(Ifthere
is
any
doubt
concerning
the
need
for
production
part
approval,
theproject
team
principal
shall
contact
the
responsible
part
approval
departmentof
the customer to remove the doubt).
5.6.1
产品设计记录：项目组必须具备所有的可销售产品的设计记录， 包括：部件的设计记
录或可销售产品的详细信息。若设计记录（如：
CAD/CAM
数 学数据、零件图纸、规范等）是
以电子版形式存在，
则公司必须制作一份硬件拷贝
（如 ：
带有图例、
几何尺寸与公差的表格
或图纸）来确定所进行的测量。

5.6.1 Product design record: The project team shall have all design records for
saleable
products,
including
design
records
for
components
or
detailed
information
of
the
saleable

the
design
record
is
in
electronic
format,
the
company
shall produce ahard cope (e.g.: pictorial, geometric dimensioning and tolerancing
sheets or drawings) to identify measurements taken.

5.6.2
过程流程图：项目组必须使用公司规定的过程流程图格式（参见《产品质量先期策划
程序》中的“过程流程图”）来清楚地描述生产过程的步骤和次序，并满足顾客规定的需求
和要 求及期望。

5.6.2
Process
flow
chart:
The
projectteam
shall
used
the
process
flow
chart
(refer
to the
“
process flow chart
”
in the APQP Procedure) specified by the company to
describe the step and
order of the production
process clearly and meet the demand,
requirement and expectation specified by the customer.
5.6.3
过程失效模式与效果分析（
PFMEA
）

5.6.3 Process failure mode and effect analysis (PFMEA)
项目组必须对提交给顾客批准的生产件进行过程失效模式及后果分析（
PF MEA
）。

The
project
team
shall
perform
process
failure
mode
and
effect
analysis
(PFMEA)
to
the production part submitted to the customer for approval.
5.6.4
尺寸结果：质量部必须提供在设计记录和控制计划中有要求的尺寸验证都已经完成，
以及其结果 表明符合规定要求的证据。

5.6.4 Result of dimension: The quality department shall provide evidence that the
dimension
verification
required
in
the
design
record
and
the
control
plan
has
been
finished and the results meet the specified requirement.
A
）质量部必须将所有在设计记录和控制计划中注明的尺寸（参 考尺寸除外）特性和规范的
实际测量结果记录在“检查数据表”中。

A) The quality department shall record all dimension (except reference dimension)
characteristics marked in design record and the control plan and the normative
practical measuring result in the
“
inspection data sheet
”
.
B
）项目组必须标明设计记录的日期、更改等级和任何尚未包括在制造零件所依据的设计记
录中的 、经授权的工程更改文件。

B) The project team shall mark the date and change level of the design record and
any authorized engineering change documents not yet included in the design record
of the parts manufactured.
C
）项目组必须在所测量的零件中确定一件为标准样品，并对其予以明确标识和保存。

C)
The
project
team
shall
determine
aspecifications
sample
from
the
parts
measured
and identify it clearly and keep it.
D
）项目组必须在 所有的辅助文件（如：剖面图、几何尺寸和公差图、或其它的与零件图相
关的辅助图）
上记录更 改的等级、
绘图日期、
公司名称和零件编号。
根据保留
/
提交要求表 ，
这些辅助材料的复印件也必须与检查数据表一起提交。

D) The project team shall record the
changed level, drawing
date, company name and
part ID in all auxiliary documents (e.g.: section plan, geometric dimension and
tolerance
diagram,
orother
auxiliary
charts
related
to
the
parts).
According
to
the
reservation/submission
requirements,
copies
of
those
auxiliary
materials
shall
be
submitted
along
with
the
inspection data sheet.
5.6.5
材料
/
性能试验结果的记录

5.6.5 Records of material/performance test results
关 于设计记录或控制计划中规定的试验，项目组必须有材料
/
性能试验结果的记录。

The project team shall have records of the material/performance test results for
tests specified in the design record or the control plan.
5.6.5.1
材料试验结果

5.6.5.1 Material test result
1
）当设计记录或控制计划中规定有化学、物理 和金相的要求时，质量部必须对所有的零件
和产品材料进行试验。

1) When chemical, physical and metallographic requirements are specified by the
design record or the control plan, the quality department shall perform tests for
all part and product materials.
2
）设计记录和有关规范要求的所有试验，质量部均应将试验的数量和每项试验的实际结果
记 录于材料试验结果表中。
对于尚未纳入设计记录中的任何授权的工程更改文件也应将其进
行注明 。

2) As to all tests requited by the design record and related specifications, the
quality
department
shall
record
the
quantity
tested
and
the
actual
results
of
each
test in the material test result form. Also indicate any authorized engineering
change documents that have not yet been incorporated in the design record.
3
）生产件批准材料试验结果报告必须包括以下内容：

3) The report of the test result of the production part approval materials shall
include the following content:
a
）
被试验零件的设计记录更改等级、
以及被试验零件的技术规范的编号、
日期及更改等级。

a) Design record change level of the parts tested, and the number, date and change
level of the technical specifications to which the part was tested.
b
）进行试验的日期。

b) The date on which the testing took place.

c< br>）材料供应商的名称，以及当顾客提出要求时，注明他们在顾客批准的供应商名单上的材
料供应商 代号码。

c) Name of the material supplier, when required by the customer, the code number
of the material supplier from the customer- approved supplier list.
d
）对于顾客开发的材料规范及有顾客 批准的供应商名单的产品，采购部必须从供应商名单
上的供应商采购材料或服务（如：
ED等）。

d) For products with customer- developed material specifications and a
customer-approved
supplier
list,
the
purchasing
department
shall
procure
materials
or services (e.g.: ED, etc.) from suppliers on that list.
5.6.5. 2
性能试验结果：当设计记录或控制计划中规定有性能或功能要求时，质量部必须对
所有的零件 或产品进行试验，
并将其记录在性能试验结果中。
生产件批准性能试验结果报告
必须包 括以下内容：

5.6.5.2 Performance test results: When performance or function requirements are
specified by the design record or the control plan, the quality department shall
perform
tests
for
all
parts
orproducts
and
record
it
in
the
performance
test
result
form.
The
report
of
thetest
result
of
the
production
part
approval
performance
shall
include the following content:
a
）
被试验零件的设计记录更改 等级、
以及被试验零件的技术规范的编号、
日期及更改等级。

a) Design record change level of the parts tested, and the number, date and change
level of the technical specifications to which the part was tested.
b
）尚未纳入设计记录中的任何授权的工程更改文件。

b) Any authorized engineering change documents that have not yet incorporated in
the design record.
c
）进行试验的日期。

c) The date on which the testing took place.

5.6.6
初始过程能力研究

5.6.6 Initial process capability study
项目组在提交由顾客或公司自己指定的所有特殊 特性之前，
必须确定初始过程能力或性能的
水平是可以接受的。

Before submitting all special characteristics appointed by the customer or the
company, the project team shall make sure that the level of the initial process
capability or performanceis acceptable.
5.6.6.1
为了解测量误差影响被研究的测量值，
项 目组必须对提交给顾客批准的生产件所使
用的测量设备进行测量系统分析，进行测量系统分析的具体工作 由质量部依《
SPC
作业指导
书》进行作业。

5.6.6.1
The
project
team
shall
perform
measurement
system
analysis
to
the
measuring
equipment used to the production part submitted to the customer for approval to
understand how the measurement error is affecting the study measurements, and the
quality department shall dospecific work related to measurement system analysis
according to the SPC Operation Instruction. < br>1
）估计过程能力或性能的指数由顾客和公司取得一致同意，对于特定的过程或产品，若经
顾客事前批准，也可采用其它更适用的替代方法。

1) The index for estimating process capability or performance will be agreed upon
by
the
customer
and
the
company;other
methods
more
appropriate
for
certain
process
or product may be substituted with prior customer approval.
2
）初始过程能力研究是短期的，且预测不出时间 以及人、材料、方法、设备、测量系统和
环境的变差的影响，但仍需利用控制图来收集和分析数据。
2)
Initial
process
capability
study
is
short-term
and
will
not
predict
the
effects
of
time
and
variation
in
people,materials,
methods,
equipments,
measurement
systems
and environment, control chart shall be used to collect and analyze data.
3
）对于能够使用于
Xbar
—
R
图研究的 特性，应根据取自重要的和有效的生产过程的连续零
件中最少
25
个子组的数据，并至 少在得到
100
个读数的情况下进行短期的初始过程能力研
究。

3)
For
those
characteristics
that
can
be
studied
by
using
Xbar-R
chart,
a
short- term
initial process capability study shall be based on a minimum of 25 subgroups
containing
at
least
100
readings
from
consecutive
parts
of
the
the
significant
and
effective production process.
4
）取得顾客同意时，可以使用来自相同的或类似过程的长期结果代替初始 数据要求；对于
特定的过程，若有顾客的事前批准，可使用替代的分析工具（如：单值移动极差图）。< br>
4) With customer concurrence, the initial data requirements may replaced by
longer-term results from the same or similar processes; for certain process,
alternative analytical tools (e.g.:individual and moving range chart) may be used
with prior customer approval.
5.6.6. 2
质量指数：项目组应使用能力或性能指数对初始过程研究进行总结。初始过程研究
结果依赖于 研究的目的、数据的正态分布、数据收集方法、抽样方法、数据的数量、表明统
计受控状态等。

5.6.6.2
Quality
indices:
The
project
team
shall
summarize
the
initial
process
study
by using capability or performance indices. The initial process study results are
dependent on the purpose of the study, data normality, data collection method,
sampling method,amount of data and demonstration of statistic control, etc. .
1
）
Cpk
：指稳定过程的能力指数。标准差（
σ
） 的估计值是依据子组内的变差确定的。